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ANYHZ FST-500 Series - User Manual

ANYHZ FST-500 Series
151 pages
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FST 500 Manual
- Page 1 -
PREFACE
Thank you for choosing ANYHZ‟s high-performance FST-500 Series. The FST-500 Series is
manufactured with high-quality components and materials and incorporate the latest
microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following
safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand
and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive
are to do installation, start-up and maintenance Always read this manual thoroughly before using
FST-500 series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
*******************************************************************************************************************
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has
been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3
directly to the AC mains circuit power supply.
5. Ground the FST-500 using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. FST-500 series is used only to control variable speed of 3-phase induction motors, NOT for
1-phase motors or other purpose.
7. FST-500 series shall NOT be used for life support equipment or any life safety situation.

Table of Contents

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Summary

Preface

Chapter 1 Introduction

Receiving and Inspection

Procedure for checking the AC motor drive upon receipt and inspecting for damage.

External Parts and Labels

Identification of external components and labels on the AC motor drive unit.

Removal Instructions

Instructions for safely removing components like the keypad and front cover.

Installation and Wiring Preparation

Guidelines for preparing the environment and components before installation.

Ambient Conditions for Installation

Specifications for temperature, humidity, and pressure during operation and storage.

Mounting Clearances

Required spacing around the AC motor drive for proper ventilation and heat dissipation.

Dimensions

Physical dimensions of the AC motor drive models for installation planning.

Chapter 2 Installation and Wiring

General Wiring Information

Overview of applicable codes and general precautions for wiring the AC motor drive.

Basic Wiring Diagram

Diagram illustrating the fundamental connections for the AC motor drive and motor.

External Wiring

Detailed explanation of external components and their wiring connections.

Main Circuit Wiring

Instructions and diagrams for connecting the main power circuit to the drive.

Main Circuit Connection Details

Specifics on connecting power terminals, breakers, and grounding for the main circuit.

Main Circuit Terminal Specifications

Table detailing wire gauge, current ratings, and torque for main circuit terminals.

Control Terminal Wiring

Wiring configurations for control terminals, including factory default settings.

Chapter 3 Keypad and Start Up

Digital Keypad Operation

Description of the keypad's display panel, buttons, and their functions.

Digital Keypad Description

Overview of the digital keypad's display panel and its components.

Operating the LC-M02 E Keypad

Step-by-step guide on using the LC-M02E keypad for selection and setting.

LC-M02 E Keypad Dimensions

Technical drawings showing the dimensions of the LC-M02E digital keypad.

Operation Methods

Overview of methods for operating the drive via control terminals or keypad.

Trial Run Procedure

Steps for performing an initial trial run of the AC motor drive after installation.

Chapter 4 Parameter Settings

Parameter Settings Summary

A comprehensive list of all parameters, their explanations, and factory settings.

Application-Specific Parameter Settings

Guidance on setting parameters for specific applications like speed search and energy saving.

Parameter Settings Description

Detailed explanations of individual parameter functions and their settings.

Chapter 5 Troubleshooting

Over Current (OC) Troubleshooting

Diagnostic flowchart and corrective actions for over-current faults.

Ground Fault Troubleshooting

Diagnostic flowchart and corrective actions for ground fault conditions.

Over Voltage (OV) Troubleshooting

Diagnostic flowchart and corrective actions for over-voltage faults.

Low Voltage (Lv) Troubleshooting

Diagnostic flowchart and corrective actions for low-voltage conditions.

Over Heat (OH1) Troubleshooting

Diagnostic flowchart and corrective actions for overheating faults.

Overload Troubleshooting

Diagnostic flowchart and corrective actions for overload conditions.

Keypad Display Abnormalities

Troubleshooting steps for when the keypad display shows abnormal behavior.

Phase Loss (PHL) Troubleshooting

Diagnostic flowchart and corrective actions for phase loss faults.

Motor Cannot Run Troubleshooting

Flowchart to diagnose why the motor is not running and find solutions.

Motor Speed Control Issues

Troubleshooting steps for when the motor speed cannot be adjusted correctly.

Motor Stalls During Acceleration

Diagnostic steps and solutions for motor stalling during the acceleration phase.

Motor Performance Issues

Troubleshooting for motor behavior that deviates from expected operation.

Electromagnetic and Induction Noise

Understanding and mitigating electromagnetic and induction noise issues.

Environmental Conditions and Precautions

Guidelines for environmental factors affecting AC motor drive operation and longevity.

Impact on Other Machines

How the AC motor drive can affect other equipment and potential solutions.

Chapter 6 Fault Codes and Maintenance

Fault Code Information

Explanation of fault codes displayed by the AC motor drive and their meanings.

Common Problems and Solutions

Table listing common faults, their descriptions, and corrective actions.

Resetting the AC Motor Drive

Methods for resetting the AC motor drive after resolving a fault.

Maintenance and Inspections

Guidelines for performing regular maintenance and inspections on the AC motor drive.

Appendix A Specifications

General Specifications

Overview of control systems, characteristics, and protection functions.

Appendix B Accessories

Brake Resistors and Units

Table listing compatible brake resistors and brake units for AC motor drives.

Brake Resistor Dimensions and Weights

Detailed dimensions and weight specifications for brake resistors and brake units.

Non-fuse Circuit Breaker Chart

Recommendations for non-fuse circuit breaker selection based on model.

Fuse Specification Chart

Chart for selecting appropriate fuses for the AC motor drive and their specifications.

AC Reactor Recommendations

Recommended values for AC input and output reactors based on voltage and phase.

AC Input Reactor Recommendations

Recommended inductance values for AC input reactors based on motor size.

AC Output Reactor Recommendations

Recommended inductance values for AC output reactors based on motor size.

AC Reactor Applications

Scenarios and correct wiring for using AC reactors in input circuits.

Zero Phase Reactor (RF220 X00 A)

Specifications and wiring methods for the zero phase reactor.

EMI Filter Cross Reference

Cross-reference table for AC motor drive models and compatible EMI filters.

Appendix C Motor Drive Selection Guide

Capacity Calculation Formulas

Formulas and guidelines for calculating the required AC motor drive capacity.

General Precautions for Selection

Important precautions to consider when selecting an AC motor drive for applications.

Choosing a Suitable Motor

Precautions and considerations when selecting a motor for use with an AC drive.

ANYHZ FST-500 Series Specifications

General IconGeneral
BrandANYHZ
ModelFST-500 Series
CategoryController
LanguageEnglish