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APELEM Magnum C Series - User Manual

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MAGNUM C® / MAGNUM C® DR
SERIES
X-RAY GENERATOR
SERVICE MANUAL
PREPARED BY:
APELEM-DMS Group
Parc Scientifique Georges Besse
175, Allée Von Neumann
30035 NIMES CEDEX 1 – France
Tel : 00 33 (0)4 66 29 09 07
Fax : 00 33 (0)4 66 29 71 23
Email : export@apelem.com
Web site : www.apelem.com
DOCUMENT REFERENCE NUMBER: 3Z-40-001 Rev. H

Table of Contents

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Summary

Chapter 1 Pre-Installation

1.1.0 Introduction

Summarizes features, safety, environmental, room, and installation requirements. Includes a checklist and component layout.

1.1.1 Generator Description

Describes the MAGNUM C and DR X-ray generators, their components, and the control console's function.

1.1.2 Features

Lists the main features and available options for the MAGNUM C and DR X-ray generators.

1.1.3 Radiographic Performance

Details the technical specifications of the generator's radiographic performance, including kVp, mA, and time ranges.

1.1.4 Environmental Specifications

Outlines the operating and transport/storage environmental requirements for the generator.

1.1.5 Applicable Standards

Lists regulatory requirements and design standards the generators comply with, including safety and EMC.

1.1.6 Electromagnetic Compatibility (EMC)

Explains the EMC compliance for the generators and provides guidance on electromagnetic environment.

1.1.7 RoHS Compliance

Details the hazardous substances contained in the generator and console components.

1.2.0 Safety

Provides critical safety information, including warning symbols, notices, and labels.

1.2.1 Safety and Warning Symbols

Defines advisory symbols used on safety warning labels and circuit boards.

1.2.2 Safety Notices and Warnings

Presents essential warnings regarding X-ray hazards, proper use, and maintenance.

1.2.3 Safety Warning Labels

Defines the safety labels found inside and outside the generator cabinet.

1.3.0 Preparing for Installation

Covers essential preparation steps before installing the generator, including heat output and power requirements.

1.3.1 Generator Heat Output

Specifies the maximum heat output for the generator cabinet and console.

1.3.2 Generator Power Requirements

Details the mains power requirements, line voltage, frequency, and current for various generator models.

1.3.3 Generator Ground Requirements

Outlines the necessary grounding connections for the generator and its components.

1.3.4 Locating and Mounting the Generator

Provides requirements for positioning and securing the generator cabinet.

1.3.5 Dimensions, Cable Entrance and Seismic Center Location

Shows the generator and console dimensions, cable access, and seismic center.

1.3.6 Tools and Test Equipment Required

Lists recommended tools and test equipment for generator installation and calibration.

1.3.7 Pre-Installation Checklist

A checklist to review before starting the generator installation process.

1.4.0 Generator Layout and Major Components

Illustrates the internal layout and major subassemblies within the generator cabinet.

1.5.0 Compatibility Listing

Lists compatible equipment, including X-ray tubes, AEC devices, and DR interfaces.

1.6.0 Runtime License Agreement (Touchscreen Console)

Presents the terms and conditions for using the embedded software.

1.7.0 Customer Support

Provides contact information for Apelem-DMS Group customer support.

1.8.0 Compatibility Statement

States that the compatibility statement is located at the front of the manual.

1.9.0 Open-Source License Agreement (Touchscreen Console)

Details software licensed under the General Public License (GPL) V2.

Chapter 2 Installation

2.1.0 Introduction

Provides instructions for unpacking and installing the MAGNUM C and DR X-ray generators, including wiring and initial power-up.

2.2.0 Unpacking

Step-by-step instructions for safely unpacking the generator and its components.

2.3.0 Removing the Generator Cover

Procedure for safely removing the main generator cover.

2.4.0 Major Component Layout

Refers to Chapter 1 for identification and layout of major components.

2.5.0 Equipment Placement

Guidelines for placing the main cabinet and control console for optimal access and operation.

2.5.1 Main Cabinet

Placement considerations for the main generator cabinet, including access and air circulation.

2.5.2 Control Console

Instructions for positioning the membrane or touchscreen console, including VESA mounting.

2.5.3 Anchoring the Generator to the Floor

Guidance on anchoring the generator to the floor after cable hookups are completed.

2.6.0 Wiring to the Generator

Details on routing and securing cables for console, mains, and other connections.

2.6.1 Control Console

Specific wiring instructions for membrane and touchscreen consoles to the generator.

2.6.2 Hand Switch (Optional)

Pin assignments and connection details for the optional hand switch.

2.6.3 Stator Connections

Instructions for connecting X-ray tube stator and thermal switch cables for low-speed and dual-speed starters.

2.6.4 Thermal Switch

Specifies connections for the X-ray tube thermal switch to the H.V. auxiliary board.

2.6.5 Power Line Mains

Detailed procedure for preparing and connecting the AC mains cable to the generator.

2.6.6 High Tension Cables

Procedure for connecting the HT cables to the X-ray tube and HT tank.

2.6.7 X-Ray Tube Housing Ground

Instructions for connecting the X-ray tube housing ground wire to the HT tank.

2.6.8 Room Equipment

Refers to Chapter 3C for connecting Buckys, interlocks, and other room equipment.

2.6.9 Emergency Power Off; Power Distribution Relay

Describes connecting an external emergency power-off switch and auxiliary power distribution relay.

2.6.10 Safety Interlocks

Specifies wiring the room door interlock switch to the generator.

2.7.0 Low Speed Starter Tube Compatibility

Information on low speed starter compatibility and phase-shift capacitor values.

2.7.1 Setting 120; 240 VAC Boost Voltage

Procedure to verify and configure the low speed starter boost voltage via jumpers.

2.8.0 Programming the Dual-Speed Starter

Explains how to program the dual-speed starter for the X-ray tube type using DIP switches.

2.8.1 EPROM type; dual speed starter

Details EPROM differences for 400V and 480V units and replacement procedures.

2.8.2 Setting tube type

Procedure to select the desired tube type and configure DIP switches.

2.8.3 Configuring dual speed starter 901297-15; 901298-15

Specific configuration for dual-speed starters with selectable low-speed phase shift capacitors.

2.9.0 DIP Switch Settings

Instructions to verify DIP switch settings on the generator control board.

2.10.0 Initial Run-Up

Describes procedures for auxiliary transformer line voltage tap selection and initial power-on.

2.10.1 Auxiliary Transformer Line Voltage Tap Selection

Procedure to check and set line voltage taps on the auxiliary transformer.

2.10.2 Initial Voltage Measurements

Steps to measure and record various voltages after switching on the generator.

2.11.0 Tube mA Auto Calibration

Recommended procedure for testing the generator with the X-ray tube connected.

2.12.0 Final Checks

Final wiring checks, cable dressing, ground reconnection, and cover reinstallation.

Chapter 3 Interfacing, Programming, and Calibration

3.1.0 Purpose

Describes interfacing generators to Bucky's, interlocks, etc., and covers generator programming and AEC calibration.

3 C.1.0 Introduction

Describes generator interfacing to Bucky's, interlocks, lights, DR system, DAP, collimator lamp, and programming.

3 C.2.0 Wiring to Inputs & Outputs

Details the necessary interfacing cables for generator inputs and outputs.

3 C.2.1 Inputs

Explains Bucky, interlock, and room door inputs, their logic levels, and polarity.

3 C.2.2 Outputs

Lists Bucky and auxiliary power outputs from the generator, including voltage and current ratings.

3 C.2.3 Inputs & Outputs (simplified schematic)

Provides a simplified schematic of J2, J4, and J11 inputs and outputs on the H.V. auxiliary board.

3 C.2.4 AEC Interconnect

Refers to Chapter 3D for AEC theory, chamber connections, and calibration procedures.

3 C.2.5 DR imaging system

Describes DR generator configuration and connection to DR imaging systems via J25.

3 C.3.0 Generator Programming

Explains programming and calibration via console or GenWare® MP (PC).

3 C.3.1 Entering Into Programming Mode

Step-by-step procedure to access the GENERATOR SETUP menu using the membrane console.

3 C.4.0 Generator Setup Menu

Displays the GENERATOR SETUP menu for the membrane console, listing options like UTILITY, APR EDITOR, etc.

3 C.5.0 Utility Menu

Presents options within the UTILITY menu: SET TIME & DATE, ERROR LOG, STATISTICS, CONSOLE, EXIT.

3 C.5.1 Setting Time And Date

Procedure to set or change the generator's time and date via the SET TIME & DATE menu.

3 C.5.2 Error Log

Utility to display stored error messages, including error code, date, time, and parameters.

3 C.5.3 Statistics

Shows tube exposure count and accumulated generator exposure count, allows resetting tube 1 counter.

3 C.5.4 Console

Allows setting console operating features and resetting console parameters to factory defaults.

3 C.6.0 APR Editor

Enables/disables operator ability to make and save changes to APR techniques.

3 C.7.0 Generator Configuration

Presents selections for configuring the generator, including tube, limits, receptor, I/O, AEC, and DAP.

3 C.7.1 Tube Selection; Tube Setup

Allows selection of tube type and setting default limits, including preloaded and user-selectable tubes.

3 C.7.2 Generator Limits

Function to set generator output limits such as max kW, mA, mAs, and rotor boost time.

3 C.7.3 Receptor Setup

Allows programming each image receptor with settings like technique, focus, film screen, and AEC.

3 C.7.4 I;O Configuration

Allows programming states of exposure for inputs and outputs on the room interface board.

3 C.7.5 AEC Setup

Menus for programming AEC parameters for each AEC channel, including chamber type and fields.

3 C.7.6 AEC Calibration

Refers to Chapter 3D for AEC calibration procedures.

3 C.7.7 Tube Calibration

Procedure for performing tube auto calibration, including conditioning and focal spot selection.

3 C.8.0 Validate APR

Checks each APR entry to confirm parameters do not exceed generator/tube limits and functions are enabled.

3 C.9.0 DAP Printer Setup

Connects the DAP printer to the DATA LINK connector and sets up the printer.

3 C.10.0 DAP Interfacing

Details DAP compatibility and the procedure for connecting the DAP chamber.

3 C.10.1 DAP Compatibility

Lists compatible DAP devices and their required interconnect cables.

3 C.10.2 DAP Installation

Procedure for installing the DAP chamber and connecting it to the generator control board.

3 C.11.0 DAP Setup

Menus for setting up and calibrating the DAP device, including alarm levels and printer settings.

3 C.11.1 DAP Setup Menu

Displays the DAP SETUP menus for the membrane console, including channel, type, and printer settings.

3 C.11.2 DAP Setup Menu Items

Definitions for DAP SETUP menu items like DAP state, device type, calibration value, and alarm.

3 C.12.0 DAP Calibration

Details the procedure for calibrating the DAP meter, including required equipment and overview.

3 C12.1 Equipment Required

Lists the necessary equipment for DAP calibration, including X-ray cassette, film, and dosimeter.

3 C.12.2 DAP Calibration Overview

Explains the DAP calibration process, involving dose measurement and area calculation.

3 C.12.3 DAP Calibration Procedure

Step-by-step guide to calibrating the DAP meter using X-ray exposures and measurements.

3 C.12.4 DAP Calculation Worksheet

Provides a worksheet for calculating dose-area product and percentage error during DAP calibration.

3 C.13.0 Data Link (Connect to GenWare)

Details using GenWare® MP (PC) utility software for data communication and functions.

3 C.14.0 Generator Configuration Backup and Restore

Procedure for backing up and restoring generator configuration using GenWare® MP (PC).

3 C.15.0 License Key Setup

Process for activating additional features by entering a license key into the generator software.

3 C.16.0 Monochrome Display

Allows toggling the display between monochrome and full color using GenWare® MP (PC) utility software.

3 C.17.0 Touchscreen System Utilities

Accesses functions for touchscreen setup, including APR editing, backup, and calibration.

3 C.17.1 Accessing the Utilities Menu

Steps to access system utilities, including entering a password.

3 C.17.2 APR Editor

Allows editing, adding, or deleting APR items, parameters, and techniques.

3 C.17.3 APR Backup; Restore

Function to back up, restore, or transfer APR data using USB flash drives or computers.

3 C.17.4 Date; Time Setup

Procedure to set or change the touchscreen's date and time.

3 C.17.5 Receptor Symbols

Allows replacing current symbols with predefined ones or downloading new symbols.

3 C.17.6 Touchscreen Setup

Configures touchscreen parameters like digital functions, serial ports, language, and passwords.

3 C.17.7 Touchscreen Calibration

Procedure to calibrate the touchscreen if touch activation is displaced from the icon center.

3 C.17.8 Data Link

Prepares the console for communication with an external computer via GenWare® MP.

3 C.17.9 Configuration Backup; Restore

Backs up and restores image receptor and auto-positioner assignments.

3 C.17.10 Touchscreen Console Firmware Upgrade; Restore

Procedure to upgrade or restore firmware on the touchscreen console using USB or PC.

3 C.17.11 Generator Configuration Backup and Restore

Instructions for backing up and restoring the generator configuration to external storage.

Chapter 3 D AEC Calibration

3 D.1.0 Introduction

Describes interfacing, setup, and calibration of various AEC board assemblies used in MAGNUM C and DR generators.

3 D.2.0 Wiring the AEC Pickup Device to the Generator

Notes the AEC board part number and connects the AEC device to the board.

3 D.2.1 AEC Board (Solid State Chambers)

Details compatibility and pinouts for solid-state AEC chambers and potentiometers for gain adjustment.

3 D.2.2 AEC Board (Ion Chambers)

Describes compatibility and pinouts for ion chamber AEC boards and potentiometers.

3 D.2.3 AEC Board (Ion Chambers) Cont

Shows pinouts for 9-pin D connectors on the ion chamber AEC board.

3 D.2.4 AEC Board (5-Field Ion Chambers)

Details compatibility and pinouts for 5-field ion chamber AEC boards and potentiometers.

3 D.2.5 Precalibration Notes

Important points before beginning AEC calibration, including safety precautions and absorber use.

3 D.2.6 Required Test Equipment

Lists essential test equipment for AEC calibration, including absorbers, dosimeter, and film.

3 D.3.0 AEC Calibration (Table Bucky)

Procedure for calibrating the table Bucky AEC, including kV breakpoint and density setup.

3 D.4.0 Short AEC Time Compensation

Steps to compensate for short AEC exposure times, applicable when the AEC board has specific potentiometers.

3 D.5.0 AEC Density Calibration

Procedure for calibrating AEC density steps to achieve desired film density.

3 D.6.0 AEC Calibration (Wall Bucky)

Procedure for calibrating the wall Bucky AEC, including grid selection and SID considerations.

3 D.7.0 AEC Calibration (Misc)

Calibration method for remaining image receptors, similar to table Bucky.

3 D.8.0 AEC Overview and Background Information

Provides background information on AEC operation, including exposure times and kV response.

3 D.8.1 Film;Screen Response vs. kV

Explains how film screen response to kV affects density and the need for compensation.

3 D.8.2 AEC Calibration Range

Considers factors for calibrating three film screen combinations and the AEC board's voltage ramp range.

3 D.9.0 Precalibration Setup

Suggests filling out an AEC setup worksheet with required information before calibration.

3 D.9.1 AEC Setup Worksheet

A worksheet to record film/screen, density, chamber type, and other parameters for AEC setup.

3 D.9.2 AEC Precalibration Checks

A checklist to verify AEC chamber mounting, connections, grounding, and overall system function.

3 D.9.3 AEC Chamber Installation

Illustrates AEC chamber installation, emphasizing insulation from receptor ground.

Chapter 4 Acceptance Testing

4.1.0 Introduction

Details acceptance testing to verify generator performance within limits, done at initial installation or after component replacement.

4.2.0 Required Test Equipment for Generator Verification

Lists essential test equipment for verifying generator performance.

4.3.0 Acceptance Tests (Basic Functions)

Tests to verify basic console functionality, including power, receptor selection, and parameter adjustments.

4.3.1 Console Tests

Checks touchscreen console functionality by pressing equivalent switch positions and verifying responses.

4.3.2 Low Speed Starter Verification

Verifies low speed starter operation, including rotor boost time and speed.

4.3.3 Dual Speed Starter (Optional) Verification

Verifies dual speed starter operation in both low and high-speed modes.

4.4.0 Acceptance Tests (kV, ms, mA and mAs)

Tests to verify generator output parameters including kV, ms, mA, and mAs accuracy.

4.4.1 Generator Rad Tests

Performs radiographic tests to verify kV, mA, mAs, and ms accuracy against generator limits.

4.5.0 Acceptance Tests (AEC)

Tests AEC functionality, including ramp checks and verifying AEC device error messages.

4.6.0 Acceptance Tests (DR Interface)

Follows system manufacturer recommendations to verify the DR interface.

4.7.0 Acceptance Tests (DAP)

Rechecks DAP calibration steps from Chapter 3C.

4.8.0 Acceptance Tests (HVL, Linearity and Reproducibility)

Refers to a separate document for HVL, linearity, and reproducibility testing procedures.

Chapter 5 Troubleshooting

5.1.0 Introduction

Explains how the operator's console displays status and error messages and suggests corrective actions.

5.2.0 Status and Error Codes

Lists and describes operator messages, limit messages, and error codes encountered during generator operation.

5.2.1 Operator Messages

Indicates generator status, including errors, DAP readiness, initialization, spinning rotor, X-ray on, and ready states.

5.2.2 Limit Messages

Messages indicating an exposure exceeded one or more limits, such as AEC density or duty cycle.

5.2.3 Error Messages

Lists error codes, their messages, problems, and recommended actions for troubleshooting.

5.3.0 Miscellaneous Faults

Addresses general faults like erratic console behavior and frozen touchscreens.

5.3.1 Erratic Console Faults

Troubleshooting tips for consoles exhibiting random faults due to noisy environments or calibration issues.

5.4.0 LED Indicators

Describes the normal states and functions of status and diagnostic LEDs on generator circuit boards.

5.4.1 Dual Speed Starter Board

Details the LED indicators on the Dual Speed Starter Board.

5.4.2 Generator Control Board

Describes the LED indicators on the Generator Control Board.

5.4.3 HV Auxiliary Board

Details the LED indicators on the HV Auxiliary Board.

5.4.4 EMC Capacitor Board

Describes the LED indicator on the EMC Capacitor Board.

5.4.5 AEC Board

Lists LED indicators for different AEC board assemblies, showing channel selection status.

Chapter 6 Regular Maintenance

6.1.0 Introduction

Provides a recommended schedule for periodic maintenance of MAGNUM C and DR X-ray generators.

6.2.0 Service Record

A table for recording installation details and all performed service, including replacement parts.

6.3.0 Maintenance Schedule

Details preventative maintenance tasks based on frequency (6 months, 12 months, 3 years, 5 years).

6.4.0 Oil Fill; Level Check

Procedure for checking and topping up the insulating oil level in the HT tank.

6.5.0 Cleaning

Guidelines for cleaning console surfaces and equipment, including disinfection procedures.

6.6.0 Firmware Upgrade

Procedure for upgrading console and generator firmware using GenWare® MP.

6.6.1 Console Firmware

Steps to upgrade the console firmware via a PC and the DATA LINK connector.

6.6.2 Generator Firmware

Procedure to upgrade the generator firmware using a PC and the generator control board.

6.6.3 Dual Speed Starter EPROM

Instructions for replacing the EPROM on the dual speed starter board.

6.6.4 Resetting Factory Defaults

Procedure to restore CPU flash memory contents to factory default state.

6.7.0 Battery Replacement

Procedure for replacing the battery on the generator control board.

6.8.0 AEC Board Removal and Installation

Steps for safely removing and installing the AEC board.

6.9.0 Tube Conditioning; Seasoning

Procedure for conditioning new or unseasoned X-ray tubes before auto calibration.

6.9.1 Tube Conditioning

Detailed steps for seasoning an X-ray tube prior to auto calibration, emphasizing large focus use.

6.10.0 End of Product Life

Information on generator lifespan and disposal of hazardous materials according to local regulations.

Chapter 7 Theory of Operation

7.1.0 Introduction

Explains the theory of operation for MAGNUM C and DR X-ray generators, organized by functional blocks.

7.2.0 Functional Theory of Operation

Describes generator operation through functional block diagrams and waveforms.

7.2.1 System ON (MD-0928)

Explains the power ON/OFF sequence, including control board switches and low-voltage supply activation.

7.2.2 DC bus & power distribution (MD-0927)

Details DC bus charging, power distribution to consoles, filament, and AEC boards.

7.2.3 Room interface (MD-0930)

Describes BUCKY DRIVE availability, supplies, interlock inputs, and room light control.

7.2.4 X-ray exposure (MD-0931)

Explains the X-RAY request signal path, CPU processing, and conditions for exposure initiation.

7.2.5 kV control and feedback (MD-0932)

Details the kV reference voltage generation, feedback processing, and inverter control.

7.2.6 Filament drive and mA control (MD-0934)

Explains filament reference voltage, current limit, and mA control circuits.

7.2.7 Dual-speed starter (MD-0924)

Describes how the CPU selects low/high-speed operation and controls the dual-speed starter.

7.2.8 Low-speed starter (MD-0935)

Explains the operation of the low-speed starter, including stator current sensing and rotor fault detection.

7.2.9 DAP (MD-0938)

Describes DAP circuits for controlling outputs and feeding pulses back to the CPU.

7.2.10 Temp sensor; programming jumpers (MD-0925)

Explains the inverter temperature sensor, fan control, and programming jumpers.

7.2.11 Serial communications (MD-0937)

Describes console-generator communication via RS-232 ports and error detection.

7.2.12 AEC (MD-0936)

Explains the interface between the generator CPU and the AEC board, including chamber selection and ramp signals.

7.2.13 Digital interface (MD-0926)

Details digital outputs to imaging systems and inputs from them.

7.2.14 Interconnect diagram (MD-0939)

Shows cabling between major subassemblies in the MAGNUM C® X-ray generator.

Chapter 8 Spares

8.1.0 Introduction

Contains the list of spare parts for the MAGNUM C® and MAGNUM C® DR series.

8.2.0 Spare Parts List

Lists recommended spare parts for MAGNUM C® and DR generator families, including part numbers and quantities.

Chapter 9 Schematics

9.1.0 Introduction

Contains functional schematics representing major functional blocks in MAGNUM C X-ray generators.

9.2.0 Functional Schematic Index

An index of the functional schematics included in the manual.

9.3.0 Functional Drawings

Indicates that functional schematics immediately follow this page.

APELEM Magnum C Series Specifications

General IconGeneral
CategoryMedical Equipment
ModelMagnum C Series
ManufacturerAPELEM
LED Lifespan50, 000 hours
Light IntensityUp to 160, 000 Lux
Power Supply50/60 Hz
CertificationsCE

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