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ApenGroup Aermax line User Manual

ApenGroup Aermax line
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Page 1
APEN GROUP reserves the right to change products and documents as required.
code HG0109.12GB ed.C-1106 rev.12
WARM AIR HEATER SERIES RAPID
RAPID
Warm Air Heater
ON-OFF
It is forbidden to totally or partially copy or reproduce this document for disclosure to third parties without written consent by Apen Group s.p.a.
User,
Installation,
and
Maintenance Manual
NEW SERIES
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ApenGroup Aermax line Specifications

General IconGeneral
BrandApenGroup
ModelAermax line
CategoryHeater
LanguageEnglish

Summary

General Warnings

General Warnings and Manufacturer Liability

Essential information about the product manual and manufacturer liability.

Safety Rules for Operators

Key safety guidelines for operating the heater, covering fuel and power.

Safety Warnings

Fuel and Gas Leak Safety

Safety rules for fuel supply, gas leaks, and power supply.

Safe Maintenance and Handling

Safety precautions for maintenance, servicing, transport, and handling.

Technical Features

Heater Technical Features

Overview of heater technology, efficiency, and emissions.

NOx Class and Pollution Control

Information on pre-mix burners, low polluting emissions, and NOx class.

Technical Data Tables

Detailed specifications for axial and centrifugal fan models.

Noise Level Data

Sound power levels and measurement methodology.

Heater Dimensions and Outlets

Physical dimensions and available outlet configurations.

Eased Frame Dimensions

Dimensional specifications for heaters with an eased frame.

User's Instructions

Heater Description and Operation

Overview of heater design, winter/summer mode, and lock-up conditions.

Heater Lock-up and Reset

Explains heater lock-up causes and manual reset procedures.

Burner Lock and Safety Thermostat

Details on burner lock, safety thermostat faults, and diagnostics.

Ventilation Mode and Accessories

Using heater for summer ventilation and available remote control accessories.

Instructions to the Installer

General Installation Rules

General safety and regulatory guidelines for heater installation.

Heater Mounting and Brackets

Instructions for installing fixed and revolving brackets for mounting.

Louvers and Mounting Options

Options for bifilar louvers, wall-mounting, and vertical installation.

Wall-Mounted and Vertical Heater Installation

Instructions for wall mounting and vertical installation of the heater.

Eased Frame Assembly and Wiring

Steps for assembling eased frame, accessories, and wiring.

Chimney Piping

Chimney Piping and Flue Systems

Guidelines for flue system design, condensate management, and combined systems.

Condensate Management

Managing condensate formation in flue pipes and required manifold.

Combined Flue Systems

Considerations for designing and sizing combined flue systems.

Guidelines to Component Selection

Table for selecting terminals and piping based on pressure drops.

Terminal Layout

B23 Type Terminal Layouts

Diagrams and specifications for B23 type horizontal and vertical terminal layouts.

C13 Type Terminal Layouts

Layout examples for C13 independent and concentric horizontal flue systems.

C53 Type Terminal Layouts

Layout for C53 type sealed combustion system with roof and wall connections.

C33 Type Terminal Layouts

Layout for C33 type sealed combustion system with concentric roof terminal.

Disassembling and Assembling

Step-by-step instructions for disassembling and assembling the heater.

Electrical Wiring

Power Supply and Protection

Guidelines for safe and correct electrical power connection and protection.

Summer Ventilation Control

Methods for enabling fan operation without heating using switches or controls.

Room Thermostat Wiring

Procedure for wiring a room thermostat or timer for heater control.

Remote Control Wiring

Instructions for wiring G12800 and G00094 remote control units.

Gas Supply System

Gas Supply System Components

Guidelines and components for installing the gas supply system.

Connecting Multiple Heaters

Procedure for connecting multiple heaters to a single remote control.

Instructions to Service Staff

Country Gas Category and Settings

Table of gas categories, pressure, and country-specific settings.

Gas Setting Data

Detailed gas diaphragm and consumption data for various gas types.

First Start-up and Combustion Analysis

Procedures for initial start-up, including checks and CO₂ analysis.

Gas Conversion Procedures

Instructions for converting the unit to LPG or other gas types.

Annual Maintenance Checklist

A yearly maintenance checklist covering electrodes, flue, Venturi, etc.

Electrode and Flue System Checks

Procedures for checking and cleaning electrodes, flue, and air intake systems.

Venturi Cleaning

Procedure for checking and cleaning the Venturi component.

Exchanger Cleaning and Gas Pressure

Instructions for cleaning the heat exchanger and checking inlet gas pressure.

Flame Control and Safety Thermostat Tests

Testing flame control device and safety thermostats for proper function.

Ionization Current Measurement

Measuring ionization current to check electrode function.

Heat Exchanger Cleaning and Demolition

Steps for cleaning the heat exchanger and safe unit demolition.

Diagnostics

Heater Diagnostics and Fault Codes

System for identifying faults via LED flashing and fault code meanings.

Wiring Diagram

RA015-RA054 Wiring Diagram

Electrical wiring diagram for RA015-RA054 models and component legend.

RAC024-RAC054 Wiring Diagram

Electrical wiring diagram specific to RAC024 and RAC054 models.

Approval Certificate

Product Approval Certificate

Certificate of conformity for the product.

Spare Part List

Exploded Drawings of Spare Parts

Illustrated list of spare parts with codes and model applicability.

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