APlusLift HW-10KBP - User Manual

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Installation Manual & Operation Instructions16 pages

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Summary

Installation Instructions

Step 1 (Preparation)

Unpack and verify all lift components. Review installation and anchoring requirements before proceeding.

Step 2 (Installing Columns)

Position, align, and anchor the lift columns securely to the floor, ensuring they are square and level.

Step 3 (Installing Equalizing Cables)

Route and connect equalizer cables between carriages, ensuring proper initial tension for synchronization.

Step 4 (Installing Power Unit and Routing Hydraulic Hoses)

Mount the power unit and connect hydraulic hoses to cylinders and power unit, routing them safely.

Step 5 (Installing Swing Arms)

Attach the four swing arms and pins to the carriages, ensuring correct alignment and secure fit.

Step 6 (Electrical Connection to Power Unit)

Connect the power unit to the electrical supply, following all safety codes and using appropriate wiring.

Step 7 (Adjustment)

Adjust equalizer cables for synchronized carriage movement and verify safety latch operation.

Step 8 (Final Setup)

Mount the floor plate, fill hydraulic fluid, check assembly, and bleed air from the system for optimal performance.

Operation

Vehicle Loading

Position the vehicle centrally on the lift pads, ensuring balanced weight distribution for safe lifting.

Raising Lift

Raise the lift slowly, checking for stability and engaging safety locks at desired heights.

Lowering Lift

Clear the area, disengage safety locks, and lower the lift smoothly to the floor.

Safety

Safety Tips

Follow critical safety guidelines including training, awareness of high pressure, and area control.

Maintenance

Daily Pre-Operation Check (8-Hours)

Perform essential daily checks on safety locks, connections, cables, and floor integrity before use.

Weekly Maintenance (every 40-Hours)

Conduct weekly checks on anchor bolts, hydraulic oil level, and fasteners to ensure continued reliability.

Yearly Maintenance

Perform annual lubrication of chains and rub blocks, and change the hydraulic fluid.

Special Maintenance Tasks (performed by a trained maintenance expert only)

Specialized tasks like hose/cylinder replacement or pump/motor rebuilding require expert intervention.

Limited Warranty

Limited Two-Years Warranty

Provides a two-year warranty on lifts and wheel service equipment purchased in the US and Canada.

The APlusLift HW-10KBP is a 2-post floor plate car lift designed for vehicle maintenance and repair, offering a robust lifting capacity of 10,000 LB. This lift is engineered for heavy-duty applications, featuring durable construction and a range of safety mechanisms to ensure secure operation.

Function Description:

The HW-10KBP lift is designed to raise entire vehicles, providing access to their undercarriages for various service tasks. It operates using a dual hydraulic cylinder, chain-drive system, powered by a 220V 60Hz 3 HP motor. The lift incorporates both symmetrical and asymmetrical arm assemblies, offering flexibility in vehicle positioning. Lifting is initiated by pressing an "UP" button on the motor, while manual lowering is controlled by a lever. The floor plate design allows for easy installation and maintenance, with cables and hydraulic hoses routed underneath for protection and a clean shop environment.

Important Technical Specifications:

Lifting Capacity: 10,000 LB
Driving Mode: Dual hydraulic cylinders, chain drive
Voltage: 220V 60Hz
Motor: 3 HP
Column Steel Thickness: 13/64"
Carriage Steel Thickness: 15/64"
Carriage Yoke Thickness: 9/16"
Arm Steel Thickness: 15/64"
Base Plate Steel Thickness: 5/8"
Overall Height: 113 5/8"
Overall Width: 134 5/16"
Maximum Lift Height with Truck Adaptor: 81"
Maximum Lift Height without Truck Adaptor: 75"
Minimum Height of Arm Top: 4"
Carriage to Carriage Width (Drive-through clearance): 100"
Column to Column Width: 109"
Column Cross Section: 11" L x 7" W
Time to Full Rise: 50 seconds
Shipping Weight: 1,235 LB
Shipping Package Size: 113"x40"x22"
Concrete Requirements: Minimum 6" thick, 3,500 psi tensile strength concrete with steel or fiber mesh reinforcement. Alternatively, columns can be installed on two concrete footings (2 ft x 2 ft with 30" deep or 3 ft x 3 ft with 12" deep) with 3500 psi tensile strength. A 6" minimum distance from a slab edge is required.
Hydraulic Fluid: AW32 Non-foaming Hydraulic Fluid (4 gallons recommended). The unit holds approximately 2.64 gallons (10 liters).
Electrical Connection: 220V single phase power unit, running amperage 10A. A 30A breaker and 10-gauge wire are recommended.

Usage Features:

The HW-10KBP is designed for ease of use and safety. It features a double-point safety lock release and automatic arm lock restraints to prevent accidental lowering or movement of the arms. A relief valve built into the power pump prevents overloading, protecting the system. Door guards made of rubber are included for vehicle protection. An up-limit switch safeguards the cylinders by ensuring they operate within a safe stroke length. Heavy-duty 3/8" diameter cables and 5" pulleys are used to reduce stress during synchronization and extend cable life. Ultra-high molecular self-lubricating nylon sliders ensure smooth carriage movement. The lift includes a 4-piece truck adapter set for versatility. The control system allows for lifting by pressing an "UP" button and manual lowering via a lever. Proper vehicle loading involves positioning the vehicle at its center of gravity between the pads and placing pads at manufacturer-recommended pick-up points. It is crucial to always lower the lift into the nearest lock position before working underneath. The lift is intended for empty vehicles only; lifting persons or vehicles containing persons is strictly prohibited.

Maintenance Features:

Regular maintenance is crucial for the longevity and safe operation of the HW-10KBP lift.

Daily Pre-Operation Check (8-Hours): Includes checking safety lock operation (audibly and visually), free movement and full engagement of safety latches, hydraulic connections and hoses for leakage, chain connections (bends, cracks, loose links), cable connections (bends, cracks, looseness, fraying), snap rings at rollers and sheaves, bolts, nuts, and screws (tighten if needed), wiring and switches for damage, cleanliness of the base plate, floor for stress cracks near anchor bolts, and swing arm restraints.
Weekly Maintenance (every 40-Hours): Involves checking anchor bolt torque to 125 ft/lbs (do not use an impact wrench), checking the floor for stress cracks near anchor bolts, hydraulic oil level, tightening all bolts, nuts, and screws, and checking the cylinder pulley assembly for free movement or excessive wear.
Yearly Maintenance: Requires lubricating chains, greasing rub blocks and column surfaces, and changing the hydraulic fluid. Hydraulic fluid should be kept clean, and the interval may be shorter in dusty environments.
Special Maintenance Tasks (performed by a trained maintenance expert only): These include replacement of hydraulic hoses, chains and rollers, cables and sheaves, rebuilding air and hydraulic cylinders, rebuilding pumps/motors, and checking hydraulic cylinder rod and rod end threads for deformation or damage.
Lubrication: All nylon block corners inside each column should be lubricated with heavy-duty bearing grease before the first operation and every six months. Chains should be lubricated every six months.
Anchor Bolts: Check daily in the first week of use, then monthly for the first six months, and tighten if necessary.
Concrete: Check for stress cracks daily in the first two weeks of use, then monthly.
Bolts and Nuts: Check and tighten all bolts and nuts every six months.
Hydraulic Oil: Change once a year, along with cleaning the suction filter.
Cable Adjustment: Cables should be adjusted to equal tension, similar to a banjo string or fan belt, to ensure synchronized carriage movement. Over-tightening should be avoided.
Safety Latch Adjustment: Procedures are provided to adjust the safety latch if it is not operating correctly during ascent or descent.
Air Bleeding: The system requires bleeding air from the cylinders by cycling the lift up and down with a vehicle on it, gradually increasing the height until the vehicle reaches the top. This ensures normal lifting speed.