This document is an installation and operation manual for the APlusLift HW-10KBP 2-Post Floor Plate Car Lift, a heavy-duty lifting device designed for automotive service.
Function Description:
The APlusLift HW-10KBP is a 2-post floor plate car lift with a 10,000 LB (4,536 kg) lifting capacity. It is designed to raise the entire body of empty vehicles for maintenance and repair, providing access to the undercarriage. The lift operates using dual hydraulic cylinders and a chain drive system. It features an asymmetrical arm assembly, allowing for flexible vehicle positioning. The power unit can be located on either side of the lift, offering installation flexibility based on electrical supply and operational convenience. Safety mechanisms are integrated to ensure secure lifting and lowering operations.
Important Technical Specifications:
- Lifting Capacity: 10,000 LB (4,536 kg)
- Driving Mode: Dual hydraulic cylinders, chain drive
- Voltage: 220V 60Hz
- Motor: 3 HP
- Column Steel Thickness: 13/64" (5.16 mm)
- Carriage Steel Thickness: 15/64" (5.95 mm)
- Carriage Yoke Thickness: 9/16" (14.29 mm)
- Arm Steel Thickness: 15/64" (5.95 mm)
- Base Plate Steel Thickness: 5/8" (15.88 mm)
- Overall Height: 113 5/8" (288.6 cm)
- Overall Width: 134 5/16" (341.1 cm)
- Maximum Lift Height with Truck Adapters: 81" (205.7 cm)
- Maximum Lift Height without Truck Adapters: 75" (190.5 cm)
- Minimum Height of Arm Top: 4" (10.2 cm)
- Carriage to Carriage Width (Drive-Through Clearance): 100" (254 cm)
- Column to Column Width: 109" (276.9 cm)
- Column Cross Section: 11"L x 7"W (27.9 cm x 17.8 cm)
- Time to Full Rise: 50 seconds
- Hydraulic Fluid Type: AW32 or AW46 non-foaming hydraulic fluid (approx. 2.64 gallons / 10 liters capacity)
- Shipping Weight: 1,350 LB (612.3 kg)
- Shipping Package Size: 113"L x 22"W x 40"H (287 cm x 55.9 cm x 101.6 cm)
- Recommended Concrete Slab: Minimum 6" (15.24 cm) thick, 3,500 psi tensile strength with steel or fiber mesh reinforcement. Minimum slab size: 216"L x 100"W x 6"H. Alternatively, columns can be installed on two concrete footings (2 ft x 2 ft x 30" deep or 3 ft x 3 ft x 12" deep) with 3500 psi tensile strength.
- Anchor Bolts: 3/4" x 6" (1.9 cm x 15.24 cm) – 10 pieces required. Torque to 125 ft./lb.
- Electrical Requirements: 220V single phase, 10A running amperage. Recommended 30A breaker and 10-gauge wire.
Usage Features:
- Asymmetrical Arm Assembly: The lift comes with a combo (symmetrical and asymmetrical) arm assembly. It is recommended to use 3-stage arms on the front and 2-stage arms on the back for asymmetrical car lifting.
- Safety Lock Release: Features a double-point safety lock release mechanism.
- Automatic Arm Lock Restraints: Arms automatically lock into position once the vehicle is lifted.
- Overload Protection: A relief valve is built into the power pump to prevent overloading.
- Door Guards: Protection rubber is included to prevent damage to vehicle doors.
- Up-Limit Switch: Protects cylinders by ensuring they operate within a safe stroke length.
- Heavy-Duty Cables and Pulleys: Utilizes 3/8" diameter cables and 5" pulleys to reduce stress and extend cable life.
- Nylon Sliders: Ultra-high molecular self-lubricating nylon sliders ensure smooth carriage movement.
- Control System: Lifting is initiated by pressing the "UP" button on the motor. Manual lowering is achieved by pressing a lever.
- Truck Adapters: A set of four 4" high truck adapters is included for lifting taller vehicles. Screw-in pads are also adjustable.
- Toe Guards and Tool Trays: Can be installed on the side of the 2-stage arms for added convenience and safety.
- Vehicle Loading: Vehicles should be positioned at the center of gravity between the pads, ensuring pads are at manufacturer-recommended pick-up points. Always use truck adapters as needed, not exceeding 9" of pad height.
- Safety Jack Stands: Always use safety jack stands when installing or removing parts from a vehicle.
- Operation Guidelines: Only authorized personnel should operate the lift. The lift is designed for empty vehicles only; never lift persons or vehicles containing persons. Do not rock the vehicle on the lift. Always lower the lift into a locked position before working underneath.
Maintenance Features:
- Daily Pre-Operation Check (8-Hours):
- Check safety lock audibly and visually.
- Verify free movement and full engagement of safety latches.
- Inspect hydraulic connections and hoses for leakage.
- Check chain connections for cracks, bends, and loose links.
- Examine cable connections for cracks, bends, and looseness.
- Look for frayed cables in both raised and lowered positions.
- Check snap rings at rollers and sheaves.
- Tighten bolts, nuts, and screws as needed.
- Inspect wiring and switches for damage.
- Keep the base plate clean.
- Check the floor for stress cracks near anchor bolts.
- Verify swing arm restraints.
- Weekly Maintenance (every 40-Hours):
- Check anchor bolts torque to 125 ft/lbs. Do not use an impact wrench.
- Check the floor for stress cracks near anchor bolts.
- Check hydraulic oil level.
- Check and tighten bolts, nuts, and screws.
- Yearly Maintenance:
- Lubricate the chains.
- Grease rub blocks and column surfaces.
- Change hydraulic fluid.
- Special Maintenance Tasks (performed by a trained expert only):
- Replace hydraulic hoses.
- Replace chains and rollers.
- Replace cables and sheaves.
- Replace or rebuild cylinders.
- Replace or rebuild pumps/motors.
- Check hydraulic cylinder rod and rod end (threads) for deformation or damage.
- Lubrication: Lubricate nylon block corners inside each column with heavy-duty bearing grease before first operation and every six months. Lubricate chains every six months.
- Anchor Bolt Checks: Daily in the first week, then monthly for the first six months. Tighten as necessary.
- Concrete Checks: Daily for stress cracks in the first two weeks, then monthly.
- Hydraulic Oil Change: Annually, along with cleaning the suction filter.
- Cable Adjustment: Cables should be tightened to an equal tension, similar to a banjo string or fan belt, to ensure even carriage movement. Avoid overtightening.
- Safety Latch Adjustment: Procedure provided to adjust latches if they are not operating correctly during ascent or descent.
- Air Bleeding: Instructions for bleeding air from the hydraulic system by cycling the lift up and down with a vehicle on it.
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