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Applied Energy Solutions WorkHorse User Manual

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WorkHorse
Series 2
FERRORESONANT BATTERY
CHARGERS
Installation and Operating Instructions
Applied Energy Solutions, LLC.
One Technology Place
Caledonia, New York 14423
(585) 538-4421
www.appliedenergysol.com
The Power of Excellence
FM1247
REV D
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Applied Energy Solutions WorkHorse Specifications

General IconGeneral
BrandApplied Energy Solutions
ModelWorkHorse
CategoryBattery Charger
LanguageEnglish

Summary

Important Safety Instructions

Receipt and Inspection

Introduction to WorkHorse Series 2

Control Features

Installation

Physical Location for Charging

Specifies ideal environmental conditions for charger placement, avoiding hazards.

Mounting Requirements

Details the need for non-combustible surfaces for mounting the charger cabinet.

Input Power Connection

Operating Procedures

Preliminary Set-Up

Describes the charger's idle mode and initial display sequence after power-up.

Immediate/Delay Start Configuration

Explains how to set or use immediate or delayed start for the charging process.

Charging the Battery

Details comparing battery and charger ratings and initiating the charging sequence.

Charge Termination Methods

Covers charge completion, manual termination, and problem shutdown procedures.

Refresh Charge Cycle

Explains the automatic restart of charging for a fully charged battery after 12 hours.

Three Hour Equalize Cycle

Details the automatic or manual 3-hour equalization charge cycle.

Charger Cabinet Dimensions

Maintenance and Adjustments

Monthly Preventive Maintenance

Outlines monthly tasks for cleaning, checking connections, and ensuring good insulation.

Charger Adjustments

Covers procedures for changing the charger's AC input line voltage.

Voltage Changeover Instructions

Step-by-step guide for reconfiguring jumpers, fuses, and transformer taps for voltage changes.

Charging Current Adjustment

Details how to adjust charger output current using buck-boost winding connections.

Troubleshooting Guide

Symptom: Power Applied, No Display

Troubleshooting steps for when the charger has power but the display is off.

Symptom: Charger Not Starting or Terminating Immediately

Diagnosing issues where the charger won't start or stops charging prematurely.

Symptom: Early Charge Termination (Faults)

Addresses fault codes like low current, time exceeded, disconnection, and low voltage.

Schematics Diagram

Charger Warranty

Warranty Terms and Conditions

Details the warranty period, coverage, exclusions, and limitations for the charger.

Continued Warranty Terms and Limitations

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