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APRILIA Caponord 1200 2016 User Manual

APRILIA Caponord 1200 2016
573 pages
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MANUALE STAZIONE DI SERVIZIO
2Q000020
Caponord 1200 - Caponord 1200 Rally

Table of Contents

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APRILIA Caponord 1200 2016 Specifications

General IconGeneral
Engine TypeV-twin
Displacement1197 cc
Fuel SystemElectronic fuel injection
Transmission6-speed
ABSYes
Traction ControlYes
Seat Height840 mm (33.1 in)
Power125 hp
Torque115 Nm
Rear SuspensionMono shock
Front BrakesDual 320 mm discs
Rear BrakesSingle 240 mm disc
Wheelbase1, 565 mm (61.6 in)
Fuel Capacity24 liters
Dry Weight214 kg
FrameAluminum alloy

Summary

CHARACTERISTICS

Safety rules

Essential safety precautions for handling fuel, hot parts, coolant, and battery.

Maintenance rules

Procedures for disassembling and reassembling components, emphasizing care and proper tool usage.

TIGHTENING TORQUES

Critical torque values for various fasteners to ensure vehicle safety and integrity.

Dimensions and mass

Key physical specifications including length, width, height, saddle height, and weight.

Capacities

Fluid capacities for fuel tank, engine oil, coolant, and maximum weight limits.

SPECIAL TOOLS

SPECIAL TOOLS

List of specialized tools required for servicing, with store codes and descriptions.

MAINTENANCE

Scheduled maintenance table

A comprehensive table detailing maintenance tasks and intervals based on mileage or time.

Recommended products

Recommended lubricants and fluids from Castrol for vehicle maintenance.

TROUBLESHOOTING

TROUBLESHOOTING PROCEDURE IN THE EVENT THAT THE EFI INDICATOR LIGHT SHOULD APPEAR ON THE INSTRUMENT PANEL OR IN THE CASE OF ABNORMAL ENGINE BEHAVIOUR

A step-by-step guide to diagnose and resolve issues related to the EFI warning light or abnormal engine behavior.

ELECTRICAL SYSTEM

Electrical system installation

Guidelines for routing, positioning, and securing electrical cable harnesses and components.

Immobiliser

Information on entering, modifying, and storing immobiliser codes and key management.

Battery

Details on battery specifications, charging, voltage checks, and error codes related to the battery.

Throttle body

Details on throttle body function, operation, parameters, and error codes related to throttle position.

ENGINE FROM VEHICLE

Vehicle preparation

Steps required before removing the engine, including disconnecting components and removing auxiliary parts.

Removing the engine from the vehicle

Detailed instructions and images for safely removing the engine from the motorcycle chassis.

ENGINE

Gear selector

Exploded view, torque specifications, and removal procedure for the gear selector mechanism.

IGNITION

Components and torque specifications for the ignition system, including spark plugs and rotor.

Clutch side

Exploded view and torque specifications for water pump components on the clutch side.

Cylinder-piston assembly

Procedures for disassembling and checking cylinder, piston, and piston rings for wear and clearance.

POWER SUPPLY

Fuel pump

Instructions for removing the fuel pump and fuel level probe from the tank.

SUSPENSIONS

Front fork

Exploded views, torque specifications, and procedures for disassembling and reassembling front fork components.

STEERING

Torque values and procedures for adjusting steering headstock and fork legs.

Shock absorbers

Exploded views and removal/revision procedures for the rear suspension shock absorbers.

CHASSIS

Front wheel

Components, torque specifications, and removal/checking procedures for the front wheel and its bearings.

Rear wheel

Components, torque specifications, and removal procedures for the rear wheel and its associated parts.

Drive chain

Procedures for removing, inspecting, installing, and adjusting the drive chain.

Exhaust

Procedures for removing the tail pipe, catalytic converter, and exhaust manifold, including options.

BRAKING SYSTEM

ABS SYSTEM

Overview of the ABS system, including ECU pin configuration and diagnostic information.

Bleeding the braking system

Procedures for bleeding the braking system, including regular bleeding and post-ABS unit replacement.

Changing the brake fluid

Step-by-step guide for replacing brake fluid, including vehicle preparation and purging process.

CLUTCH SYSTEM

Bleeding the system

Procedure for bleeding the clutch hydraulic system to remove air.

Removing the clutch master cylinder

Steps for removing the left handguard, mirror, clutch lever, cable, and master cylinder.

COOLING SYSTEM

Coolant replacement

Step-by-step instructions for draining and replacing the coolant, including cautions.

Water pump

Exploded view, torque specifications, and removal procedure for the water pump components.

BODYWORK

TOP FAIRING_WINDSHIELD

Procedures for removing and installing windshield components, including fasteners and torque values.

FUEL TANK

Procedures for removing and installing fuel tank components, including level sensor and fasteners.

Instrument panel

Procedures for removing and installing the instrument panel and its support structure.

Headlight assy.

Procedures for removing and installing the headlight assembly and associated dashboard components.

PRE-DELIVERY

Aesthetic inspection

Checklist for inspecting paintwork, plastic parts, scratches, and dirt before delivery.

Tightening torques inspection

Inspection of critical fasteners including suspension, brake, wheel, engine, and steering components.

Electrical system checks

Checks for main switch, lights, indicators, instrument panel, horn, and starter operation.

Levels check

Verification of fluid levels for hydraulic braking, clutch, gearbox, transmission, engine coolant, and engine oil.

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