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APRILIA DORSODURO 2007 User Manual

APRILIA DORSODURO 2007
302 pages
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SERVICE STATION MANUAL
854202
DORSODURO

Table of Contents

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APRILIA DORSODURO 2007 Specifications

General IconGeneral
Year2007
ManufacturerAprilia
ModelDorsoduro
CategoryMotorcycle
Compression Ratio11.0:1
Fuel SystemElectronic Fuel Injection
IgnitionDigital electronic
Gearbox6-speed
Final DriveChain
Seat Height870 mm (34.3 inches)
Displacement749 cc
Bore x Stroke92 x 56.4 mm
Cooling SystemLiquid
Rear SuspensionMonoshock
Front BrakeDual disc
Rear BrakeSingle disc
Torque82 Nm
Fuel Capacity12 liters
Power92 hp (67 kW)

Summary

Aprilia Dorsoduro Characteristics

Vehicle Identification

Details about identifying the vehicle's chassis and engine numbers for service and parts.

Engine Specifications

Technical data for the engine, including model, type, capacity, bore/stroke, and clearances.

Electrical System Overview

Information on electrical components, fuses, bulbs, warning lights, and chassis structure.

Suspension and Brake System Details

Specifications for suspension travel, sizes, brake system components, and wheel/tyre information.

Fuel System and Tightening Torques

Details on the fuel system and a comprehensive list of tightening torques for various assembly units.

Special Tools for Aprilia Dorsoduro

Engine and Flywheel Service Tools

Tools for engine support, flywheel removal, and related engine component servicing.

Clutch and Valve Train Tools

Specialized tools for clutch bell locking, connecting rod locking, and valve spring compression.

Engine Internal Component Tools

Tools for engine internal work, including valve spring compressors and piston ring drivers.

Diagnostic and Measurement Tools

Tools for diagnosing system errors and measuring pressures, such as Manometer and Tool Panel.

Aprilia Dorsoduro Maintenance Procedures

Maintenance Schedule Chart

Detailed table of routine maintenance operations and intervals for various vehicle systems.

Spark Plug Service

Procedures for inspecting, cleaning, and replacing spark plugs to ensure optimal engine ignition.

Engine Oil and Filter Maintenance

Instructions for checking engine oil level, replacing the oil filter, and performing oil changes.

Air Filter Servicing

Steps for accessing, removing, and maintaining the air filter for proper engine air intake.

Valve Clearance Checking

Procedure for measuring and adjusting valve clearances to ensure correct engine valve timing.

Troubleshooting Aprilia Dorsoduro

EFI Warning Light and Engine Performance Issues

Procedure for diagnosing problems indicated by the EFI warning light or abnormal engine behavior.

Engine Starting Problems Diagnosis

Diagnostic steps to identify and resolve issues preventing the engine from starting.

Aprilia Dorsoduro Electrical System

Electrical Components Arrangement

Diagram illustrating the location and layout of major electrical components on the motorcycle.

Relay Layout and Identification

Information on relay locations in the wiring diagram and on the vehicle for electrical system service.

Cable Connection and Routing Checks

Essential checks for correct electrical connection and cable laying after system installation or repair.

Sensor Systems and Troubleshooting

Details on speed, throttle grip, intake pressure, engine temperature, air temperature, and lambda sensors.

Control Unit and Sensor Pin Outs

Detailed pin-out configurations for the Marelli control unit and related sensors for diagnostic purposes.

CAN Line Communication System

Information on the CAN line communication protocol, its function, and troubleshooting for signal errors.

Engine Removal and Installation

Vehicle Preparation for Engine Service

Steps to prepare the vehicle before engine removal, including disconnecting components.

Engine Removal Procedure

Detailed instructions for safely detaching and removing the engine from the motorcycle chassis.

Engine Installation Procedure

Step-by-step guide for correctly mounting and securing the engine back into the vehicle chassis.

Aprilia Dorsoduro Engine Components

Gearbox Disassembly and Assembly

Diagrams and procedures for disassembling, checking, and assembling the gearbox and its shafts.

Clutch System Service

Instructions for removing the clutch cover, disassembling, checking, and assembling the clutch plates.

Cylinder Head and Camshaft Service

Procedures for removing and servicing the cylinder head, valves, and overhead camshafts.

Crankcase and Crankshaft Procedures

Details on crankcase components, crankshaft removal, inspection, and crankcase half assembly.

Engine Lubrication System: Oil Pump

Steps for removing, inspecting, and installing the engine oil pump assembly.

Power Supply System

Fuel Pump Operation and Troubleshooting

Information on the fuel pump unit, its electrical characteristics, and troubleshooting relay control errors.

Ride by Wire System Explanation

Explanation of the Ride by Wire system's logic, parameters, and control unit functions.

Throttle Body Removal Procedure

Instructions for removing the throttle body assembly, including filter casing and injector detachment.

Aprilia Dorsoduro Suspension System

Front Wheel and Fork Service

Procedures for removing and checking the front wheel, bearings, and fork leg components.

Steering Bearing Adjustment

Details on the steering bearing components and the procedure for adjusting play to ensure proper steering.

Rear Wheel and Shock Absorber Service

Procedures for removing and checking the rear wheel, chain, and shock absorbers.

Chassis and Drive Train Components

Swinging Arm Assembly and Removal

Diagram and key for the swinging arm, detailing bearings, spacers, and removal procedures.

Drive Chain Adjustment and Wear Check

Procedures for adjusting drive chain tension, checking for wear, and proper lubrication.

Exhaust System Removal

Diagram and instructions for removing the exhaust manifold, tail pipe, and lambda sensor.

Braking System Service

Brake Caliper Service and Pad Replacement

Details on front and rear brake calipers, including removal and replacement of brake pads.

Braking System Bleeding Procedure

Instructions for purging air from the hydraulic braking system to restore optimal braking efficiency.

Clutch System Components

Clutch System Key Components

Identifies components of the clutch system, including pump, lever, cylinder, and bleeding kit.

Aprilia Dorsoduro Cooling System

Cooling System Circuit Diagram

Diagram illustrating the cooling system layout, including radiator, expansion tank, pipes, and thermostat.

Electric Fan and Radiator Removal

Steps for removing the electric cooling fan and the radiator assembly for service.

Water Pump Overhaul Procedure

Procedures for overhauling the water pump, including cover, rotor, and control gear removal and refitting.

Bodywork Components

Headlight and Taillight Assembly Service

Procedures for removing and servicing the front headlight and rear taillight assemblies.

Footrest and Side Panel Removal

Instructions for removing footrests and side body panels, including associated fasteners.

Air Box and Fuel Tank Removal

Steps for removing the air box assembly and the fuel tank, including associated components.

Instrument Cluster and Radiator Cover Service

Procedures for removing the instrument cluster support and the radiator cover.

Pre-Delivery Checks and Operations

Aesthetic and Torque Inspection

Checks for vehicle appearance, tightening torques, and electrical system functionality.

Fluid Levels and Road Test

Verification of all fluid levels and performance evaluation through a road test.

Functional and Static Vehicle Checks

Comprehensive inspection of vehicle systems and static checks after a test drive.

Two-Seater Compliance and Hand Guard Installation

Operations for two-seater approval compliance and fitting of hand guards.

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