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APRILIA DORSODURO 900 2017 User Manual

APRILIA DORSODURO 900 2017
443 pages
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SERVICE STATION MANUAL
2Q000336
DORSODURO 900

Table of Contents

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APRILIA DORSODURO 900 2017 Specifications

General IconGeneral
BrandAPRILIA
ModelDORSODURO 900 2017
CategoryMotorcycle
LanguageEnglish

Summary

DORSODURO 900 SERVICE STATION MANUAL

Characteristics

Rules (Safety Rules)

General safety guidelines including carbon monoxide, fuel, hot parts, and coolant precautions.

Vehicle Identification

Instructions for noting chassis and engine numbers for spare parts and warranty.

Engine Specifications

Detailed technical data for the engine, including model, type, capacity, bore, stroke, and clearances.

Electrical System Specifications

Details on battery type, fuses, alternator output, spark plugs, and bulbs.

Frame and Suspensions

Specifications for frame construction, steering tilt angle, trail, and suspension components.

Brakes

Technical details for front and rear brake systems, including disc diameters and caliper types.

Tyres

Standard tyre specifications and recommended tyre pressures for rider and passenger.

Maintenance

Scheduled Maintenance Table

Table outlining routine maintenance tasks, intervals, and required operations.

Recommended Products

List of recommended lubricants, fluids, and parts for scheduled maintenance.

Spark Plug Maintenance

Procedure for removing, cleaning, checking, and replacing spark plugs.

Engine Oil Maintenance

Instructions for checking and changing engine oil, including filter replacement.

Air Filter Maintenance

Steps for removing, cleaning, and replacing the air filter element.

Checking Valve Clearance

Procedure for measuring and adjusting intake and exhaust valve clearances.

Electrical System

Front Electrical System

Details on the front electrical components, wiring harness, and connectors.

Rear Electrical System

Information on rear electrical components, wiring harness, and their arrangement.

General Wiring Diagram

Comprehensive schematic illustrating the vehicle's electrical system connections.

Connector Check Procedure

Guidelines for inspecting electrical connectors for correct positioning, terminal condition, and integrity.

Immobilizer System

Information on the immobilizer system function, errors, and troubleshooting steps.

Battery System

Details on battery specifications, charging, voltage checks, and troubleshooting.

Speed Sensor Systems

Information on front and rear speed sensors, their function, and diagnostic codes.

Engine

Gearbox

Diagram and key for the gearbox components, including shafts and selectors.

Disassembling the Gearbox

Step-by-step instructions for disassembling the gearbox assembly.

Crankcase

Details on crankcase components, their assembly, and inspection procedures.

Splitting the Crankcase Halves

Procedures for separating and reassembling the crankcase halves.

Clutch System

Exploded view and procedures for clutch cover, clutch, and related components.

Head and Timing

Procedures for removing and installing the cylinder head and timing system.

Valve Check

Instructions for checking valve clearance, wear, and related components.

Piston and Cylinder Inspection

Procedures for measuring cylinder bore, piston skirt diameter, and clearances.

Suspensions

Handlebar

Procedures for removing and installing handlebar components and controls.

Front Fork

Diagram and steps for disassembling and adjusting the front fork.

Adjustment (Front Fork)

Guide to adjusting front fork rebound damping and spring pre-load.

Removing the fork legs

Steps for removing the front fork legs from the motorcycle.

Shock absorbers

Information on rear shock absorber components and adjustment procedures.

Adjusting (Rear Shock Absorber)

Guide to adjusting rear shock absorber rebound damping and spring pre-load.

Chassis

Front wheel

Procedures for removing and inspecting the front wheel and its components.

Rear wheel

Procedures for removing and inspecting the rear wheel and its components.

Swinging arm

Diagram and procedures for removing the swinging arm assembly.

Drive chain

Information on removing, installing, cleaning, and lubricating the drive chain.

Pedaline

Details on the footrest assembly, including screws and torque values.

Stand

Procedures for removing and installing the side stand and related components.

Braking System

ABS System

Overview of the ABS system, its components, and installation.

ABS Operation

Explanation of ABS cycle phases and system description.

Front brake pads

Steps for removing and replacing front brake pads.

Bleeding the braking system (Front)

Procedures for bleeding the front hydraulic brake circuit.

Bleeding the braking system (Rear)

Procedures for bleeding the rear hydraulic brake circuit.

Clutch System

Clutch Pump

Diagram and adjustment procedures for the clutch pump and lever.

Removing the clutch slave cylinder

Steps for draining fluid and removing the clutch slave cylinder.

Cooling System

Cooling System Diagram

Schematic of the vehicle's cooling circuit, including key components.

Electric Fan

Procedures for removing and replacing the electric fan and radiator.

Coolant Replacement

Steps for draining, refilling, and bleeding the cooling system.

Water Pump

Diagram and procedures for removing and installing the water pump assembly.

Bodywork

Rear Bodywork

Details on rear body panels, plate holder, and related fasteners.

Under-Saddle Compartment

Procedures for removing and installing the under-saddle compartment and battery.

Headlamp Assy.

Procedures for removing and installing the headlight assembly and related components.

Front Mudguard

Steps for removing and installing the front mudguard components.

Instrument Panel

Procedures for removing and installing the instrument panel and its connectors.

Fuel Tank

Procedures for removing and installing the fuel tank and its related components.

Removing the Tail Fairing

Steps for removing the tail fairing panels.

License plate holder

Procedures for removing and installing the license plate holder assembly.

Pre-delivery

Aesthetic inspection

Checks for paintwork, plastic parts, scratches, and dirt before delivery.

Tightening torques inspection

Verification of tightening torques for various fasteners and assemblies.

Electrical system checks

Checks for main switch, lights, indicators, horn, and starter operation.

Levels check

Inspection of hydraulic fluid, clutch fluid, gearbox oil, and engine oil levels.

Road test

Checks performed during a road test, including cold start and instrument panel operation.

Static test

Static checks performed after test driving, such as restarting and turning handlebars.

Functional inspection

Inspection of braking system, clutch, engine operation, and documentation.

Specific operations for the vehicle (Hand-guards)

Procedures for installing hand-guards and related components.

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