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APRILIA ENJOY CITY User Manual

APRILIA ENJOY CITY
50 pages
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Workshop manual
Enjoy Racing
Enjoy City
aprilia s.p.a.
Via G. Galilei, 1
30033 Noale (VE)
Tel. +39 (0) 41 - 5829111
Fax +39 (0) 41 - 441054
www.aprilia.com
www.serviceaprilia.com
Italy
8000086
1037Y
Produced by Fornacette (PI) - ITALY

Table of Contents

Questions and Answers:

APRILIA ENJOY CITY Specifications

General IconGeneral
BrandAPRILIA
ModelENJOY CITY
CategoryScooter
LanguageEnglish

Summary

Safety Signs

Cautionary and Warning Designations

Defines CAUTION for severe injury/death and WARNING for minor injury/damage.

Battery

Battery Charging and Storage

Covers initial charging, long-term storage, and checking spare batteries.

Precautions and General Information

Specifications

Battery and Charger Details

Covers battery capacity, cycles, range, and battery charger specifications.

Fastenings

Specific Fastening Torques

Provides specific torque values for pedal cranks, stand, handlebar connection, etc.

Troubleshooting

LED and Buzzer Alarms Troubleshooting

Lists LED indicators, buzzer alarms, and corresponding troubleshooting solutions.

Common Bike Issues and Solutions

Details common issues like pedalling difficulty, reduced range, and battery recharge malfunctions with their causes and remedies.

Scheduled Maintenance

Maintenance Task Schedule

Outlines maintenance tasks based on frequency: each ride, weekly, monthly, and every 3 months/year.

Bike Components

Component Identification Diagram

Provides a diagram and key to identify all major components of the bicycle.

Power Plant

Power Plant System Description

Details the power plant design, including the Dual-Sense module and drivetrain system.

Lock Power Switch

Power Switch Key Positions

Describes the three positions of the lock power switch (OFF, ON, OPEN) and their functions.

Function Switch

Function Switch Modes

Explains the three modes (ECO, NORMAL, UP_HILL) and their assistance levels.

Brake Switch

Recharge Battery

Specification

Battery Charger Safety Devices

Details the five safety devices incorporated into the battery charger.

Battery Charger Operational Safety

Provides guidelines for protecting and operating the battery charger safely.

Recharging Safety

Battery Recharging Procedure

Removing the Battery

Removing the Function Switch

Checking the Function Switch

Checking the Brake Switches

Removing the Power Switch

Checking the Power Switch

Removing the Controller

Controller Removal Steps

Procedures for detaching connections and screws to remove the controller.

Checking the Controller

Controller Diagnostic Checks

Guidance on checking the controller against troubleshooting tables and wiring.

Removing the Power Plant

Power Plant Removal Preparation

Steps to remove side fairings, pedal crank, chain guard, and chain.

Power Plant Disconnection and Feeder Cables

Procedures for loosening controller screws, detaching connectors, and removing motor feeder cables.

Removing the Power Plant (continued)

Power Plant Extraction and Sensor Detachment

Steps for loosening screws, detaching sensors, and removing the main power plant assembly.

Checking the Power Plant

Power Plant Malfunction Diagnosis

Steps to check battery charge, motor resistance, and controller.

Disassembling the Power Plant

Pedal Crank Removal Process

Instructions for removing pedal cranks, including warnings about threads and using an extractor.

Motor and Drive Unit Separation

Steps to remove the electric motor, check O-rings, and disconnect from the drive unit.

Disassembling the Power Plant (continued)

Drive Unit Cover and Gear System Removal

Procedures for removing the drive unit cover, planetary gear system, and toothed wheel.

Removing the Torque Sensor

Torque Sensor Removal Steps

Steps to remove the torque sensor, including loosening rings, screws, and plastic parts.

Checking the Torque Sensor

Torque Sensor Check (Uninstalled)

Procedure to check sensors' mechanical condition and voltage without installation.

Torque Sensor Check (Installed)

Steps to measure sensor voltages with pedal applied and vehicle on stand.

Removing the Speed Sensor

Checking the Speed Sensor

Speed Sensor Check (Installed)

Procedure to check speed sensor voltages with main switch ON and pedals turned.

Disassembling the Steering Set (Racing Version)

Disassembling the Steering Set (City Version)

Adjusting the Steering Play (Racing Version)

Adjusting the Steering Play (City Version)

Removing the Front Wheel Assembly

Refitting the Front Wheel

Adjusting the Front Brake

Removing the Rear Wheel Assembly

Refitting the Rear Wheel

Adjusting the Rear Brake

Removing the Derailleur Assembly

Adjusting the Derailleur

Wiring Diagram

Wiring Diagram Key and Components

Explains the symbols and key components used in the wiring diagram.

Electrical Cable Colour Codes

Lists the colour codes used for the various wires in the electrical system.

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