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APRILIA SCARABEO 250 - 2006 User Manual

APRILIA SCARABEO 250 - 2006
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Scarabeo250USA.book Page 1 Friday, July 22, 2005 6:17 PM

Table of Contents

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APRILIA SCARABEO 250 - 2006 Specifications

General IconGeneral
BrandAPRILIA
ModelSCARABEO 250 - 2006
CategoryMotorcycle
LanguageEnglish

Summary

Introduction and Foreword

Introduction

This manual is divided into sections, chapters and paragraphs. Procedures are laid out in single operation.

Main Independent Controls

Details on controls like ignition switch, steering lock, and their operation.

Safety Warnings and Rules

Safety Warning Symbols

Explanation of warning symbols (!, WARNING, CAUTION, NOTE) used in the manual for user safety.

General Safety Rules

Covers carbon monoxide, gasoline safety, and hot component precautions.

Component Safety Precautions

Used Engine Oil Handling

Precautions for handling used engine oil, including skin contact and disposal.

Brake Fluid Safety

Brake fluid toxicity and handling precautions, including first aid and child safety.

Coolant Hazards

Coolant flammability, toxicity, and handling. Risk of burns from hot coolant.

Battery Hazards and Precautions

Battery gas explosion risk, acid hazards, and electrolyte toxicity. Safety measures during handling.

General Advice, Regulations, and Emissions

General Advice and Precautions

Essential advice on safety, training, and vehicle knowledge for rider safety.

Reporting Safety Defects

Procedure for reporting vehicle defects that could cause crashes or injuries to NHTSA and aprilia.

Road Regulations and Vehicle Use

Guidance on understanding and adhering to road regulations and proper vehicle usage.

Emission Control System Information

Information on emission control system, origin of emissions, and exhaust system.

Tampering Warning and Emission Issues

Tampering Warning

Prohibition of tampering with the noise control system by federal law. Examples of tampering.

Vehicle Emission Problems

Symptoms indicating potential vehicle emission issues and advice to consult a dealer.

Vehicle Identification

Vehicle Identification Number (VIN)

Location and format of the Vehicle Identification Number (VIN) on the frame and identification plate.

Meaning of VIN Digits

Explanation of the alphanumeric codes and digits that constitute the VIN.

Warning Label Locations

Position of Warning Adhesive Labels

Diagram showing the placement of various warning labels on the vehicle.

Warning Labels and Instructions

Battery Safety and Service

Instructions and warnings for battery maintenance, safety, and gas hazards.

Vehicle Load and Safety

Maximum weight loads and warnings for accessories affecting safety and performance.

Operational Safety Guidelines

General riding safety, starting procedure, windshield care, and coolant warnings.

Vehicle Specifications and Labels

Fuel, Ignition, and Compliance Labels

Labels covering fuel type, ignition, and federal safety compliance statements.

Manufacturer and Emission Labels

Manufacturer data, noise emission information, and tire safety warnings.

Emission Control Information and Consumer Advice

Vehicle Emission Control Information

Details on emission standards, engine family, tune-up specs, and fuel/oil requirements.

Consumer Information

Guidance on reporting safety defects to NHTSA and aprilia.

California Evaporative Emission System

Evaporative Emission System Components

Diagram and list of components for the California evaporative emission control system.

Emission Control System Warranty

Warranty Rights and Obligations

Explanation of warranty rights, what the system includes, and owner obligations.

Manufacturer's Warranty Coverage

Details on warranty periods based on vehicle class and displacement, covering defective parts.

Owner's Warranty Responsibilities

Owner's responsibility for maintenance, presenting vehicle for issues, and avoiding abuse.

Limited Warranty on Emission Control System

Warranty Statement

Statement of warranty for new aprilia motorcycles, conforming to EPA and California standards.

Warranty Coverage

Details on warranty coverage, including parts like carburetor, ignition, and emission-related assemblies.

Warranty Limitations

Exclusions from warranty coverage, such as accident, misuse, improper repairs, or non-approved parts.

Warranty Limitations and Legal Rights

Limited Liability

Liability limitations for aprilia and dealers, excluding inconvenience or consequential damages.

Express and Implied Warranties

Clarification on express warranties, limitations on implied warranties, and state variations.

Legal Rights

Information on specific legal rights granted by the warranty and potential state variations.

General Instructions and Vehicle Versions

General Instructions

Instructions on repeating operations, understanding terms like 'right'/'left', and using spare parts codes.

Vehicle Version Symbols

Explanation of symbols used to indicate different vehicle versions (countries).

Manual Navigation and Basic Rules

General Summary

Overview of the manual's table of contents, listing all sections and pages.

Basic Safety Rules

Core safety rules for operating the vehicle, covering rider behavior and precautions.

Basic Safety Rules

Rider Safety and Clothing

Emphasis on protective clothing (helmet, jacket, gloves), rider condition, and training.

Vehicle Operation Rules

Rules for breaking in, checking controls, avoiding hot parts, and not riding under influence.

Safe Driving Practices

Road Sign and Speed Adherence

Importance of observing road signs, speed limits, and adjusting for conditions.

Riding Techniques and Hazards

Advice on avoiding tailgating, understanding accident risks, not using leg guards, and proper control operation.

Riding Attention and Maintenance

Focus and Distraction Avoidance

Emphasizes giving full attention to riding, avoiding distractions, and not smoking/eating/drinking while riding.

Vehicle Fluids and Accident Procedures

Use correct fuels/lubricants, check levels, and seek dealer inspection after accidents.

Vehicle Modification and Usage Prohibitions

License Plate and Safety Equipment Modification

Prohibitions on modifying license plates or safety equipment, which voids warranty.

Engine Modification and Accessory Usage

Warnings against engine modification and using non-approved accessories like sidecars/trailers.

Riding Techniques for Safety

Braking and Speed Control

Advice on proper braking, speed, acceleration, and engine braking for safe riding.

Cornering and Road Conditions

Guidance on safe cornering, adapting to wet/slippery surfaces, and avoiding aggressive maneuvers.

Road Rules and Rider Appearance

Adherence to Road Signs and Emissions

Importance of respecting speed limits, road signs, and emission limits. Avoid tampering.

Rider Clothing and Visibility

Emphasis on proper, visible clothing, helmet fit, and avoiding loose items for rider safety.

Carrying Items and Accessories

Safe Object Carrying and Accessories

Avoid sharp objects. Consult dealer for accessories. Avoid accessories that impair function or visibility.

Electrical System and Load Management

Do not modify electrical system. Use only genuine accessories. Do not overload vehicle.

Load Carrying and Passenger Safety

Securing Loose Items and Loads

Secure all items. Avoid packs protruding or covering lights. Never carry children on luggage rack.

Passenger Handling and Weight Limits

Carry passengers safely, ensure footpegs/handles are used. Be aware of reduced handling and increased risk.

Arrangement of Main Elements

Main Vehicle Components

Diagram and key identifying major external components of the vehicle.

Major Vehicle Components

Key Components Identification

Diagram and key identifying major components like helmet case, seats, fuel tank, and controls.

Instruments and Controls Layout

Location of Instruments/Controls

Diagram showing the location of switches, levers, and instruments on the handlebars.

Instruments and Indicators

Diagram of the dashboard showing gauges, warning lights, and indicators.

Instruments and Indicators Table

Warning Lights and Indicators Function

Table detailing the function of each warning light, indicator, and gauge on the instrument panel.

Main Independent Controls

Left Handlebar Controls

Description of horn button and turn indicator switch operation.

Right Handlebar Controls

Description of dimmer switch, high beam flasher, engine stop switch, and starter button.

Ignition Switch and Steering Lock

Ignition Switch Operation

Details on the ignition switch functions: powering the vehicle, steering lock, seat, and glove compartment.

Steering Lock Operation

Instructions on how to lock the steering and the function of different key positions.

Auxiliary Equipment

Digital Clock Operation

Instructions for displaying time, date, seconds, and setting the digital clock.

Bag Hook Usage

Information on the bag hook location and its maximum weight capacity.

Anti-Theft and Seat Locking

Anti-Theft Hook Function

Description of the antitheft hook and advice on using the optional shielded cable.

Seat Unlocking/Locking

Step-by-step instructions for unlocking and locking the vehicle seat.

Crash Helmet Case Operation

Instructions on how to open and lock the helmet case cover.

Glove Compartment and Seat Adjustment

Glove Compartment Access

Instructions on how to open and lock the glove compartment and its weight limit.

Adjustable Passenger Seat

Guide to adjusting the passenger seat position and a caution against tampering with the adjustment screw.

Tool Kit Contents

List of tools included in the toolkit found under the seat.

Fuel System and Refueling

Fuel Safety and Handling

Critical safety warnings about gasoline flammability, toxicity, and proper handling and storage.

Refueling Procedure

Steps for refueling the vehicle, including precautions and correctly fitting the fuel filler cap.

Lubricants and Brake System

Lubricant Importance and Handling

Critical role of lubrication, glove use for used oil, and careful oil filling.

Brake System Safety

Importance of brake function, warnings about worn brakes, and advice on wet conditions.

Brake Fluid and Disk Brakes

Brake Fluid Recommendations

Information on brake fluid level, lever play, and warnings about contaminated disks or worn lines.

Disk Brakes Operation

Critical safety advice for disk brakes, cleaning dirty disks, and fluid change intervals.

Brake Fluid Check and Coolant

Brake Fluid Level Check

Procedure for checking brake fluid level, including precautions and actions if low.

Coolant Safety and Levels

Coolant toxicity, handling, and level checking. Disposal precautions and risks of overheating.

Coolant System Maintenance

Coolant Handling and Properties

Precautions for handling coolant, its flammability, and mixture ratios for different temperatures.

Checking and Topping Up Coolant

Procedure for checking coolant level in the expansion tank and topping up.

Coolant and Tire Management

Coolant Top-Up and Leak Checks

Instructions for topping up coolant, checking for leaks, and refitting covers.

Tire Safety and Inflation

Tire types, importance of checking inflation pressure, and effects of over/underinflation.

Tire Replacement and Exhaust System

Tire Replacement and Maintenance

Advice on tire wear, replacement criteria, wheel balancing, and recommended tire sizes.

Exhaust Muffler Tampering Warning

Prohibition of tampering with the exhaust system and noise control laws.

Getting On and Off the Vehicle

Safe Mounting and Dismounting

Instructions to avoid injury or vehicle damage when getting on and off the vehicle.

Passenger Mounting and Balance

Rules for passengers getting on/off, rider's role in maintaining balance, and judging traffic.

Rider and Passenger Procedures

Getting On the Vehicle Safely

Detailed steps for mounting the vehicle, including foot placement and handling.

Getting Off the Vehicle Safely

Detailed steps for dismounting the vehicle, including parking and balance maintenance.

Pre-Ride Checks

Preliminary Checking Operations

Chart of essential pre-ride checks for brakes, tires, steering, fuel, coolant, and electricals.

Starting the Vehicle

Starting Procedure and Safety

Safety warnings for starting (exhaust fumes), procedure for positioning, and using controls.

Starting After Inactivity/Cautions

Note on long inactivity, battery wear, and avoiding starter damage. Cautions on oil pressure light.

Starting the Engine

Starting in Cold Conditions

Tips for starting the engine in low temperatures, including throttle and starter usage.

Starting with Flooded Engine

Procedure for starting an engine that may be flooded with fuel.

Moving Off and Riding

Safe Movement and Riding Position

Instructions for moving off, recommended riding position, and passenger safety.

Low Fuel Warning and Mirror Usage

Meaning of low fuel light and advice on using mirrors, especially convex ones.

Riding Techniques and Braking

Acceleration and Braking Control

Advice on smooth throttle control, braking techniques, and avoiding repeated throttle inputs.

Turning and Road Conditions

Guidance on safe turning, downhill braking, and riding on wet or slippery surfaces.

Stopping and Parking Procedures

Signaling and Safe Stops

Instructions for signaling turns, avoiding sudden stops, and proper braking for brief stops.

Parking Safety and Security

Rules for parking on firm ground, avoiding hazards, and not leaving the vehicle unattended.

Vehicle Shutdown and Parking

Engine Shutdown and Stand Procedures

Steps for stopping the engine, setting the ignition switch, and placing the vehicle on the center or side stand.

Steering Lock and Key Removal

Instructions for locking the steering and removing the key after parking.

Theft Prevention and Maintenance Overview

Theft Prevention Measures

Advice on preventing theft, including using locks, parking securely, and keeping documents.

General Maintenance Guidelines

Overview of maintenance, owner responsibilities, dealer assistance, and pre-ride checks after service.

Maintenance Precautions and Torque Values

General Maintenance Safety

Safety precautions for maintenance: fuel, hot parts, ventilation, avoiding mouth contact, and using gloves.

Reassembly and Torque Specifications

Guidance on reassembly, fastener importance, torque values, and risks of overtightening/undertightening.

Periodic Maintenance Chart

Maintenance Performed by User/Dealer

Chart detailing periodic maintenance tasks, intervals, and who performs them (user or dealer).

Dealer Performed Maintenance

Dealer Maintenance Tasks and Intervals

List of maintenance tasks to be performed by an aprilia dealer, with service intervals.

Identification Data

Frame and Engine Numbers

Importance of recording frame and engine numbers for parts purchasing and legal reasons.

Engine Oil Level Check

Checking and Topping Up Engine Oil

Procedure for checking engine oil level, including safety precautions and correct measurement.

Engine Oil Top-Up and Air Filter

Engine Oil Top-Up Procedure

Steps for topping up engine oil if the level is low, with warnings about insufficient lubrication.

Air Filter Inspection and Cleaning

Instructions for inspecting, removing, and cleaning the air filter element.

Brake Pad Wear Check

Checking Brake Pad Wear

Procedure for checking brake pad wear using visual inspection and tools.

Suspension Inspection and Adjustment

Front and Rear Suspension Inspection

Instructions for inspecting front fork oil and rear suspension, and cautions regarding brake pads.

Rear Suspension Spring Preload Adjustment

Guide to adjusting the rear shock absorber spring preload for rider weight and conditions.

Rear Suspension Adjustment and Cover Removal

Rear Suspension Preload Adjustment Table

Table detailing rear suspension preload adjustments based on track alignment and road type.

Removing Central Inspection Cover

Step-by-step instructions for removing the central inspection cover, with caution about tabs.

Removing the Central Fairing

Instructions for removing the central fairing, including seat removal and screw removal.

Fairing and Cover Removal

Removing the Front Cover

Instructions for removing the front cover, with cautions about tabs and paint.

Removing the Front Inspection Cover

Instructions for removing the front inspection cover, including glove compartment access.

Engine and Throttle Adjustments

Idling Adjustment Procedure

Steps for adjusting the engine idle speed, including connecting a rev counter and using the carburetor screw.

Throttle Twistgrip Adjustment

Procedure for adjusting the throttle twistgrip free play, including lock nut and adjuster usage.

Spark Plug Maintenance

Spark Plug Check and Cleaning

Procedure for checking, cleaning, and changing the spark plug, including gap measurement and torque.

Battery Safety and Long-Term Storage

Battery Safety Precautions

General safety rules for handling batteries, including risk of fire, acid hazards, and explosive gases.

Battery Storage During Long Inactivity

Recommendations for battery care during long periods of inactivity, including charging and storage.

Battery Case and Terminal Maintenance

Extracting the Battery Case

Steps for removing the battery case, including front cover and fuse block removal.

Checking and Cleaning Battery Terminals

Procedure for checking and cleaning battery terminals and connections, and applying grease.

Removing the Battery

Instructions for safely removing the battery from its case and storing it.

Battery Fluid Check and Charging

Checking Battery Fluid Level

Procedure for checking battery fluid level and topping up with distilled water.

Charging the Battery

Instructions for charging the battery, including recommended rates and post-charging checks.

Installing the Battery

Steps for reinstalling the battery, connecting cables, and refitting the case.

Fuse Replacement and Positioning

Changing the Fuses

Procedure for checking and replacing fuses, with warnings about using correct ratings and short circuits.

Fuse Locations and Functions

Diagram and description of fuse positions and their respective electrical circuits.

Headlight Adjustment and Bulb Changing

Horizontal Headlight Beam Adjustment

Instructions for adjusting the horizontal beam of the headlight using screws.

Changing Turn Indicator Bulbs

Procedure for changing the bulbs for the turn indicators, including removing the lens.

Headlight Bulb Replacement

Changing the Headlight Bulbs

Detailed steps for replacing low/high beam and parking light bulbs in the headlight assembly.

Tail Light and Number Plate Bulb Replacement

Changing the Tail Light Bulbs

Instructions for changing the tail light bulbs, including parking/stoplight and number plate bulbs.

Vehicle Transportation and Fuel Drainage

Transport Precautions

Safety measures for transporting the vehicle, including emptying the fuel tank and securing it upright.

Draining the Fuel Tank and Carburetor

Procedure for draining the fuel tank and carburetor for transport or storage.

Vehicle Cleaning Guidelines

General Cleaning Procedures

Advice on cleaning the vehicle in various conditions, using low-pressure water and mild detergents.

Specific Cleaning Precautions

Precautions for cleaning lights, plastic parts, and avoiding certain cleaning agents or methods.

Long Periods of Inactivity and Storage

Preparing for Long Term Storage

Steps to prepare the vehicle for long periods of inactivity, including fuel, oil, and battery care.

Post-Storage Procedures

Procedures after storage, including cleaning, battery check, and pre-ride checks.

Technical Data - Dimensions and Engine

Vehicle Dimensions

Specifications for vehicle length, width, height, seat height, wheelbase, and ground clearance.

Engine Specifications

Details on engine type, displacement, bore/stroke, compression ratio, and starting parameters.

Technical Data - Carburetor, Frame, Suspensions, Brakes, Tires, Ignition

Carburetor, Frame, and Suspension Specs

Specifications for carburetor model, frame type, steering head angle, trail, and suspension details.

Brake, Wheel, Tire, and Ignition Specs

Specifications for brakes, wheel rims, tire types, inflation pressures, and ignition system.

Technical Data - Spark Plug, Electric System, Bulbs, and Warning Lights

Spark Plug and Electric System Specs

Specifications for spark plugs, battery, fuses, and generator.

Bulbs and Warning Lights

List of bulb types, wattages, and warning light specifications.

Lubricant Chart and Fluid Specifications

Recommended Lubricants

Chart of recommended engine oil, transmission fluid, fork fluid, grease, and chain lube.

Brake Fluid and Coolant Specifications

Specifications for brake fluid (DOT 4) and engine coolant (ethylene glycol).

Wiring Diagram

Scarabèo 250 Wiring Diagram

Schematic diagram illustrating the vehicle's electrical wiring system.

Key to Wiring Diagram and Wire Colors

Key to Wiring Diagram Components

List of numbered components and their identification in the wiring diagram.

Wire Color Coding Guide

Guide to the color codes used for electrical wires in the wiring diagram.

Authorized Dealers and Service Centers

The Value of Aprilia Service

Information on the benefits of using authorized dealers and aprilia original parts.

Finding a Dealer/Service Center

Guidance on finding contact information for dealers and service centers via the aprilia website.

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