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APRILIA SCARABEO 500 - 2002 User Manual

APRILIA SCARABEO 500 - 2002
168 pages
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Table of Contents

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APRILIA SCARABEO 500 - 2002 Specifications

General IconGeneral
Year2002
ManufacturerAprilia
ModelScarabeo 500
CategoryMotorcycle
Fuel SystemCarburettor
Cooling SystemLiquid
TransmissionAutomatic
Front SuspensionTelescopic Fork
Front BrakesSingle disc
Rear BrakesSingle disc
Engine TypeSingle cylinder, four-stroke
Max Power40 hp
Max Torque42.0 Nm (4.3 kgf-m or 31.0 ft.lbs) @ 5500 RPM
Dry Weight198 kg
Weight198.0 kg (436.5 pounds)
Seat Height810 mm
Wheelbase1, 560 mm
Displacement492 cm3

Summary

Safety and Technical Information Conventions

Understanding Safety Symbols and Warnings

Key safety symbols, warnings, and cautions for secure vehicle operation.

Safe Riding Practices

Essential Riding Rules and Precautions

Legal requirements, practice tips, and risks associated with alcohol, drugs, and fatigue.

Controls and Instruments Layout

Handlebar Controls and Instrument Panel

Layout of handlebar controls and instrument panel, including indicator functions.

Fuel System Information

Fuel Tank Capacity and Refuelling Safety

Warnings and procedures related to fuel, including tank capacity and refuelling safety.

Lubrication and Brake System Details

Lubricant Recommendations

Guidelines for engine oil, transmission oil, and fork oil specifications.

Brake System Overview and Fluid

Information on disk brakes, fluid recommendations, and essential safety checks.

Tyre Maintenance and Specifications

Tyre Inflation Pressure and Wear Checks

Checking tyre pressure, wear, and important considerations for tyre condition.

Pre-Ride Checks and Operation Instructions

Pre-Ride Checks Chart

Essential checks to perform before riding for safety and vehicle integrity.

Vehicle Starting Procedures

Standard Engine Starting Process

Step-by-step guide for starting the engine, including safety precautions and indicator checks.

Moving Off and Riding Safely

Initiating Movement and Riding Tips

Instructions for moving off, riding posture, mirror adjustment, and fuel reserve indication.

Running-In and Stopping Procedures

Running-In Period Guidelines

Recommendations for breaking in the engine, brakes, and suspension for optimal performance.

Safe Stopping Techniques

Proper techniques for stopping the vehicle, including progressive braking and parking.

General Maintenance Guidelines

Precautionary Measures for Servicing

Safety warnings and precautions before performing any maintenance or inspection on the vehicle.

Periodic Maintenance Schedule

Dealer-Performed Maintenance Tasks

Scheduled maintenance operations to be performed by an Aprilia Official Dealer.

Vehicle Identification Data

Frame and Engine Number Location

Guidance on finding and recording the frame and engine numbers for identification.

Engine Oil Level Management

Checking and Topping Up Engine Oil

Procedure for checking engine oil level and adding oil if necessary.

Engine Oil and Filter Change

Changing Engine Oil and Filter

Detailed steps for changing the engine oil and replacing the oil filter.

Transmission Oil Change and Air Cleaner

Changing Transmission Oil

Instructions for draining and refilling the transmission oil.

Air Cleaner Maintenance Procedure

Guidance on cleaning and checking the air cleaner element.

Brake System Inspection

Brake Pad Wear Check Procedure

Procedure to inspect brake pads for wear and determine when replacement is needed.

Vehicle Component Checks

Stand, Switches, and Suspension Checks

Checks for stands, switches, front and rear suspension operation and condition.

Suspension and Steering Adjustments

Rear Suspension Preload and Steering Play

Adjusting rear suspension preload and checking steering play.

Spark Plug Maintenance

Spark Plug Check and Replacement

How to check, clean, and replace the spark plug, including gap adjustment and torque.

Battery System Information

Battery Fluid and Safety Precautions

Information on battery fluid, fire hazards, and precautions for handling.

Battery Servicing Procedures

Battery Cover and Terminal Servicing

Steps for removing the battery cover, cleaning terminals, and checking connections.

Battery Removal and Installation

Procedure for safely removing and installing the battery, including breather hose connection.

Battery Fluid and Charging

Checking Battery Fluid Level

Instructions for checking battery fluid level and topping up with distilled water.

Battery Charging Procedure

Guidelines for charging the battery, including recommended rates and safety after charging.

Fuse Replacement and Arrangement

Replacing Blown Fuses

Procedure for checking and replacing fuses, with warnings about using correct ratings.

Auxiliary Fuse Layout Diagram

Diagram showing the arrangement and function of auxiliary fuses located in the front cover.

Main Fuses and Headlight Adjustment

Main Fuse Box Layout

Diagram showing the arrangement and function of main fuses in the battery compartment.

Headlight Beam Vertical Aim Adjustment

Procedure for adjusting the vertical aim of the headlight beam.

Headlight Beam Adjustment and Front Bulb Replacement

Headlight Beam Horizontal Aim Adjustment

Procedure for adjusting the horizontal aim of the headlight beam.

Front Bulb Replacement Guide

Instructions for replacing front direction indicator, low beam, and high beam bulbs.

Headlight Bulb Replacement Details

Replacing Headlight Low/High Beam Bulbs

Specific instructions for replacing low beam, high beam bulbs, and parking lights.

Parking and Tail Light Bulb Replacement

Replacing Parking and Tail Light Bulbs

Procedure for replacing parking light bulbs and tail/brake light bulbs.

Vehicle Transport and Fuel Tank Draining

Transporting the Vehicle Safely

Precautions for securing the vehicle during transport to prevent leaks and damage.

Draining the Fuel Tank Procedure

Step-by-step guide for safely draining all fuel from the tank before transport.

Vehicle Cleaning Procedures

Washing and Drying the Vehicle

Guidelines for cleaning the vehicle exterior, including precautions for different surfaces and conditions.

Long-Term Storage and Retrieval

Preparing for Long Inactivity

Precautions for storing the vehicle for extended periods to prevent damage.

Post-Storage Procedures

Steps to follow after storage, including cleaning, battery check, and test ride.

Technical Data Specifications

Vehicle Dimensions and Engine Specifications

Detailed specifications for vehicle dimensions, engine type, displacement, and performance.

Capacities and System Specifications

Fluid Capacities and Fuel System Details

Information on fluid capacities, fuel system type, throttle body, and frame construction.

Tyre, Ignition, and Electrical Specifications

Tyre Pressures and Ignition System Specs

Details on tyre types, inflation pressures, ignition system, and spark plug specifications.

Electric System and Bulb Specifications

Information on battery, fuses, electric system power, and bulb types and ratings.

Lubricant and Fluid Charts

Recommended Lubricants and Fluids

Chart detailing recommended engine oil, transmission oil, fork oil, brake fluid, and coolant.

Aprilia Authorized Service Network

Finding Official Dealers and Service Centers

Information on accessing the Aprilia website to locate authorized service providers.

Global Aprilia Distributors

List of International Distributors

Contact information for Aprilia distributors across various countries worldwide.

Wiring Diagram Schematics

Scarabeo 500 Wiring Diagram

Visual representation of the vehicle's electrical system and component connections.

Wiring Diagram Key and Components

Wiring Diagram Component Identification

Key for understanding the numbered components and connectors in the wiring diagram.

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