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APRILIA Scarabeo 50 I.E.-50 4T User Manual

APRILIA Scarabeo 50 I.E.-50 4T
110 pages
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workshopmanual
www.serviceaprilia.com
SCARABEO 50 I.E. - 50 /100 4T
1118 2
02/2003-00
8140696
UK

Table of Contents

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APRILIA Scarabeo 50 I.E.-50 4T Specifications

General IconGeneral
BrandAPRILIA
ModelScarabeo 50 I.E.-50 4T
CategoryScooter
LanguageEnglish

Summary

FOREWORD

INTRODUCTION

SAFETY WARNINGS

Understanding Safety Symbols

Explains the meaning of WARNING, CAUTION, and NOTE symbols used throughout the manual.

MAIN INDEPENDENT CONTROLS

STEERING LOCK OPERATION

Instructions for operating and locking the steering mechanism.

GENERAL SAFETY RULES

Hazardous Material and Component Safety

Safety guidelines for fuel, oil, coolant, battery, and hot components.

REPAIR AND MAINTENANCE PRECAUTIONS

Component Disassembly and Reassembly Guidelines

Guidelines for safely disassembling and reassembling vehicle components.

ELECTRICAL CONNECTORS

Handling Electrical Connectors Safely

Procedures for disconnecting and connecting electrical connectors to prevent damage.

TIGHTENING TORQUES

Torque Specifications for Fasteners

Table of general tightening torque values for screws and bolts.

HOW TO USE YOUR SERVICE AND REPAIR MANUAL

VEHICLE TECHNICAL SPECIFICATIONS

Dimensions, Weight, Capacities, and Loading

Vehicle dimensions, weight, fuel, oil, coolant capacities, and max loading.

Engine, Transmission, Carburettor, and Fuel Supply Specs

Details on engine, transmission, carburettor, and fuel supply systems.

Frame, Suspension, Brakes, Wheels, Tyres, Ignition, and Electric System Specs

Technical data for major vehicle systems and components.

LUBRICANT CHART

Recommended Lubricants and Fluids

Lists recommended engine oil, transmission oil, fork oil, brake fluid, and coolant.

REGULAR SERVICE INTERVAL CHART

Maintenance Schedule for Dealer/User

Outlines maintenance tasks and intervals to be performed by the dealer or user.

IDENTIFICATION DATA

Frame and Engine Number Locations

Explains where to find the frame and engine identification numbers.

ARRANGEMENT OF THE MAIN ELEMENTS

ARRANGEMENT OF THE INSTRUMENTS / INSTRUMENTS AND INDICATORS

THROTTLE CONTROL

Checking Throttle Control Operation

Procedure to check the proper function of the throttle control system.

Adjusting Throttle Control Cable Play

Steps to adjust the free play in the throttle cable.

FAIRING COMPONENT REMOVAL PROCEDURES

Luggage Rack, Inspection Cover, and Rear Fairing Removal

Steps for removing the luggage rack, inspection cover, and rear fairing.

Mudguard, Footboard, and Lower Shield Removal

Steps to remove rear mudguard, footboard, and lower shield.

Front Cover, Inner Shield, and Mirror Removal

Steps to remove front cover, inner shield, and rear-view mirrors.

Handlebar Covers, Outer Shield, Bumper, and Front Mudguard Removal

Steps for removing handlebar covers, outer shield, bumper, and front mudguard.

Saddle Support Removal

Steps to remove the saddle support structure.

FUEL TANK SYSTEM MAINTENANCE

Fuel Handling and Safety Precautions

Important safety information and precautions for handling gasoline.

Fuel Tank Draining, Flange, and Filter Service

Procedures for draining the tank, servicing the flange, and cleaning the filter.

Fuel Level Gauge Unit and Tank Removal

Steps for checking/removing the fuel gauge unit and removing the fuel tank.

MIXER OIL SYSTEM MAINTENANCE

Mixer Oil System Checks and Draining

Procedures for checking oil level, filter, and draining the system.

Mixer Oil Tank Removal and Bleeding

Steps to remove the oil tank and bleed the system.

Oil Pump Disassembly and Fuel Pump Service

Steps for disassembling the oil pump and servicing the fuel pump.

LIGHTING BULB REPLACEMENT AND ADJUSTMENT

Headlight Bulb Replacement and Beam Adjustment

Instructions for changing headlight bulbs and adjusting the beam.

Direction Indicator and Rear Light Bulb Service

Procedures for changing indicator and rear light bulbs.

Number Plate Lamp Bulb Replacement

Steps to change the number plate lamp bulb.

DASHBOARD COMPONENT SERVICE AND REMOVAL

Dashboard Bulb Replacement

Instructions for replacing bulbs in the dashboard assembly.

Complete Dashboard and Screen Removal

Steps to remove the entire dashboard unit and its clear screen.

BRAKE SYSTEM MAINTENANCE AND SAFETY

Disc Brake System Overview and Checks

General information on disc brakes and system checking procedures.

Brake Fluid Level Check and Topping Up

Procedure for checking and topping up the brake fluid levels.

Brake Pad Wear Check and Replacement

How to check brake pad wear and replace worn pads.

Braking System Bleeding Procedure

Procedure for removing air from the hydraulic brake system.

Brake Caliper Removal and Reinstallation

Steps for removing and reinstalling the front and rear brake calipers.

Rear Brake Shoes Removal (Model 100)

Reference to engine manual for rear brake shoe removal for model 100.

TRANSMISSION OIL SERVICE

Checking and Changing Transmission Oil

Procedures for checking and changing the transmission oil level.

WHEEL AND TYRE INSPECTION AND MAINTENANCE

Wheel Inspection and Tyre Safety Guidelines

Guidelines for inspecting wheels and safety information for tyres.

FRONT WHEEL SERVICE PROCEDURES

Front Wheel Disassembly and Reassembly

Steps for removing and reinstalling the front wheel.

REAR WHEEL DISASSEMBLY PROCEDURES

Rear Wheel Disassembly and Brake Check

Steps for removing the rear wheel and checking brake components.

ENGINE MOUNTING BUSHING SERVICE

Engine Mounting Bushing Removal and Inspection

Steps to remove and inspect engine mounting bushings.

BATTERY SERVICE, SAFETY, AND CHARGING

Battery Safety, Handling, and Terminal Service

Crucial safety information, handling, and terminal maintenance for the battery.

Battery Removal, Recharging, and Installation

Steps for removing, recharging, and installing the vehicle's battery.

FUSE REPLACEMENT GUIDE

Fuse Checking and Replacement Procedure

Steps for checking and replacing blown fuses to prevent electrical issues.

ELECTRICAL SYSTEM DIAGRAMS AND TROUBLESHOOTING

Charging and Power Supply Circuit Details

Wiring diagram and troubleshooting for the charging and power supply system.

Fuel Injection System Service and Troubleshooting

Information on injection power, troubleshooting, and component checks.

Stoplight, Starter, Indicator, and Horn Circuitry

Wiring and troubleshooting for stoplights, starter, indicators, and horn.

Lighting Circuit and Dashboard Illumination

Wiring diagram and troubleshooting for the lighting system and dashboard illumination.

Fuel Level Indicator and Oil Warning Light Systems

Troubleshooting for fuel level indicator and oil warning light systems.

Comprehensive Vehicle Wiring Diagrams

Detailed wiring diagrams for Scarabeo 50 and 100 models.

COMPONENT LAYOUT DIAGRAMS

CABLE AND WIRING MANAGEMENT

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