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Aradex VECTOPOWER VP5000-DC - User Manual

Aradex VECTOPOWER VP5000-DC
173 pages
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VECTOPOWER
VP5000-DC/DC60, VP5000-DC/DC200-HL
Date of issue: 2019-02-08
Version: 1.4
Language: English
Read carefully before use keep for reference
Installation manual

Table of Contents

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Summary

About the manual

1.1 Validity of the manual for the following devices

Lists devices and article numbers this manual applies to.

1.4 Objective of the manual

Outlines the manual's purpose: application, installation, commissioning, and operation.

1.5 Other applicable documents and software

Lists required documents and software for VECTOPOWER commissioning.

Safety

2.1 Proper use

Defines the intended use of VECTOPOWER and restrictions.

2.4 Structure of the safety instructions

Explains the format and meaning of safety information levels (DANGER, WARNING, CAUTION).

2.6 Hazards

Details potential dangers like electricity, hot surfaces, noise, weight, and coolant.

2.7 Personnel requirements

Defines roles like electrician, programmer, installer, carrier, warehouse clerk, and sobriety.

Product description

3.1 Identification

Details device designation, article numbers, and rating plate information.

3.2 Functional description

Details general function, structure of VP5000-DC/DC60/200-HL, and operating modes.

3.3 Technical data

Covers electrical data, interfaces, general, environmental, and cooling data.

3.4 Installation dimensions and distances

Details dimensions for VP5000-DC/DC60/200-HL, minimum distances, and installation position.

3.5 Position and designations of the power, signal, and cooling connections

Shows and labels power, signal, and cooling connections for VP5000-DC/DC60 and VP5000-DC/DC200-HL.

3.6 Power connections

Details power connection specifications, wire cross-sections, ground wire, and EMC cable glands.

3.7 Logical connections

Provides design and pin assignment details for [ST1], [ST2], [ST3], and [ST4] connections.

3.8 Design of the connections

Covers required connections, digital input/output designs, precharging circuits, and VECTOBUS integration.

3.9 Characteristic curves for current, voltage, and power

Displays characteristic curves for current, voltage, and power for VP5000-DC/DC60 and VP5000-DC/DC200-HL.

3.10 Characteristic curves for derating

Provides derating characteristic curves for VP5000-DC/DC60 and VP5000-DC/DC200-HL.

3.11 Characteristic curves for efficiency

Shows efficiency characteristic curves for VP5000-DC/DC60 and VP5000-DC/DC200-HL.

3.13 Accessories that can be obtained from ARADEX AG

Lists required quantities, EMC glands, cable lugs, connectors, and interface accessories from ARADEX.

3.14 Accessories that the customer must provide

Specifies requirements for cables, wires, terminals, and specific cables for ST1, ST2/ST3, and ST4.

Notes on planning

4.1 Qualification of the planner

Defines qualifications required for hardware and software planning of VECTOPOWER integration.

4.2 Checklist for system integration of the VECTOPOWER

Provides a checklist of factors to consider during system integration planning.

4.3 Notes on system integration

Covers standards, derating, risks, project scenarios, space, fastening, cooling, voltage, protection, precharging, ripple, EMC, and Y capacitors.

Packaging, transport, storage

5.1 Qualification of personnel

Specifies personnel qualifications for packing, storage, and transport.

5.2 Packaging

Details packaging requirements to protect the device from damage and dirt.

5.3 Transport

Includes transport lock procedures and general storage guidelines.

Installation and commissioning

6.1 Qualification of personnel

Defines necessary qualifications for installation and commissioning personnel.

6.2 Receipt

Outlines procedures for checking delivery for completeness and damage upon receipt.

6.3 Installation

Covers mounting on vertical/horizontal plates, connecting cooling, preparing power and signal cables, and establishing electrical connections.

6.4 Commissioning

Covers test systems, pre-commissioning checks, initial commissioning, and series application commissioning.

6.5 Forming after storage for more than 6 months

Details preparation and procedure for forming electrolytic capacitors after storage.

Operation

7.1 Qualification of personnel

Specifies qualifications for visual inspection, cleaning, maintenance, and settings checks.

7.4 Cleaning

Provides instructions for cleaning the VECTOPOWER unit.

7.5 Inspection and maintenance

Covers daily visual inspection, annual maintenance, and specific maintenance tasks for ground wire, electrical, cooling, and coolant.

7.7 Fault rectification

Covers general rectification procedures, checklists for malfunctions, visible damage, and firmware issues.

Maintenance and repair

8.1 Qualification of personnel

States that maintenance and repair must be performed by ARADEX AG specialists.

8.2 Spare parts and repair

Notes that no spare parts are available; contact customer service for repair.

Decommissioning

9.1 Qualification of personnel

States that decommissioning must be done by a qualified electrician.

9.2 Decommissioning

Details the procedure for safely decommissioning the VECTOPOWER.

Disassembly and disposal

10.1 Qualification of personnel

Specifies that mechanical disassembly requires an installer.

10.2 Removing the device

Outlines the procedure for removing the VECTOPOWER, including coolant handling.

10.3 Disposing of recyclable materials

Instructs to send the VECTOPOWER back to ARADEX AG for disposal.

Glossary

Boost converter

Defines a boost converter as a DC converter increasing output voltage.

Buck converter

Defines a buck converter as a DC converter decreasing output voltage.

EMC

Defines EMC as the condition where devices do not interfere with each other.

VEConfig

States VEConfig is software for parameterizing VE firmware.

Document history

List of figures

List of tables

Index

Aradex VECTOPOWER VP5000-DC Specifications

General IconGeneral
BrandAradex
ModelVECTOPOWER VP5000-DC
CategoryMedia Converter
LanguageEnglish

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