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ARCAIR SLICE User Manual

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1
Instruction Manual
For
SLICE Exothermic Cutting
Equipment
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ARCAIR SLICE Specifications

General IconGeneral
BrandARCAIR
ModelSLICE
CategoryCutter
LanguageEnglish

Summary

Instruction Manual for SLICE Exothermic Cutting Equipment

FUNDAMENTALS OF THE PROCESS

Process Description

Describes the SLICE Exothermic Cutting process and its mechanism.

History of Exothermic Cutting

Traces the development and applications of exothermic cutting technology.

PRINCIPLES OF OPERATION

General Operating Principles

Outlines the core principles of SLICE Exothermic Cutting.

Cutting Without Power

Explains the method of cutting using only the exothermic reaction.

Cutting With Power

Details the process of cutting with an added electrical arc for more heat.

Oxygen Supply and Cutting Rods

Oxygen Supply Requirements

Specifies the oxygen pressure and quality needed for the process.

SLICE Cutting Rods

Describes the types, materials, and characteristics of SLICE cutting rods.

OPERATING TECHNIQUES

Techniques for Cutting Without Power

Step-by-step guide for performing cuts without external power.

Techniques for Cutting With Power

Step-by-step guide for performing cuts with an electrical arc.

Advanced Cutting Techniques

Hole Piercing Procedure

Instructions for piercing holes using the SLICE equipment.

Cutting Copper and Copper Alloys

Specific guidance for cutting copper-based materials.

Piercing Copper and Copper Alloys

Specific guidance for piercing copper-based materials.

EQUIPMENT SELECTION

SLICE Torch and Striker

Description of the primary cutting torch and ignition striker.

Other Equipment and Battery Box

Other SLICE Equipment Packages

Lists various ready-to-go SLICE equipment packages.

SLICE Pack Battery Box Assembly

Details the 12-volt rechargeable battery and its components.

IMPORTANT PROCESS VARIABLES

Process Variables Overview

Introduces key variables affecting the cutting process.

Oxygen Pressure Considerations

Details the impact of oxygen pressure on cutting rates and efficiency.

Amperage Effects on Cutting

Explains the role of amperage in increasing cutting speed and efficiency.

Key Process Variables Continued

Travel Speed Impact

Discusses the importance of travel speed for cut quality and progression.

Electrode-to-Work Angle

Explains the correct angle for holding the electrode for optimal cutting.

SAFETY AND HEALTH PRECAUTIONS

General Safety Introduction

Overview of safety and health considerations for SLICE equipment.

Fume and Gas Hazards

Safety precautions regarding smoke, fumes, and gases produced during cutting.

Arc Ray and Spark Hazards

Safety precautions regarding arc rays, hot slag, and sparks.

Fire and Explosion Prevention

Welding Sparks and Gas Safety

Safety measures to prevent fires and explosions from sparks and gases.

Safety and Operating References

Lists relevant safety standards and references for guidance.

AREAS OF APPLICATION

Construction Applications

Lists uses in bridge repair, highway maintenance, and structural steel cutting.

Plant Maintenance Applications

Lists uses in machinery repair, piping removal, and tank renovation.

Heavy Equipment Maintenance

Lists uses in repairing buckets, pins, and control cables on heavy machinery.

Foundry Applications

Lists uses in removing sand, gates, risers, and cleaning furnace slag.

Fire Service Rescue Applications

Lists uses in rapid entry and cutting through building debris.

Police/Swat Applications

Lists uses in rapid entry and cutting through steel doors and windows.

Railroad Applications

Lists uses in rail car repair and track maintenance.

Mining Applications

Lists uses in equipment maintenance, cable cutting, and rock piercing.

Additional Areas of Application

Metal Fabrication Applications

Lists uses in piercing plates and cutting large material pieces.

Demolition Applications

Lists uses in cutting rebar, removing bolts, and cutting embedded steel.

Power Plant Applications

Lists uses in piping removal, grating removal, and tank repair.

Farming Applications

Lists uses in machinery repair and cutting encrusted metal.

Scrap and Salvage Yard Applications

Lists uses in cutting various scrap metals and removing corroded material.

TROUBLESHOOTING COMMON PROBLEMS

No Cut Progression Issues

Addresses problems where the rod burns but no cut occurs.

Molten Material Removal Issues

Solutions for molten material not being blown out of the cut area.

Battery Depletion Problems

Troubleshooting battery issues affecting starting capability.

Torch Shield Burn-Off

Solutions for the torch shield burning around the collet nut.

Fast Rod Consumption During Piercing

Explains why rods consume fast when piercing non-copper materials.

Collet Chuck and Rod Burning

Solutions for arced collet chuck or rod burning outside the chuck.

Application Data and Cutting Rates

How to Use the Cutting Rates Chart

Instructions on interpreting the chart for optimal settings.

Cutting Electrode Types and Specifications

Cutting Electrode Types

Details different electrode types, part numbers, and specifications.

Torch and Striker Components

SLICE Torch Parts

Lists detailed part numbers for the SLICE torch assembly.

SLICE Striker Parts

Lists detailed part numbers for the SLICE striker assembly.

SLICE Accessories

Lists available accessories for enhancing SLICE equipment functionality.

SLICE Packs and Kits

Slice Packs Parts Listings

Provides a breakdown of components included in various SLICE equipment packs.

Battery Box Assembly Diagram and Parts

Battery Box Components

Details the parts and assembly of the SLICE battery box.

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