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Arctic Cat 1000 XT 2014 Service Manual

Arctic Cat 1000 XT 2014
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1000 XT
[ATV]
SERVICE MANUAL
2014

Table of Contents

Questions and Answers:

Arctic Cat 1000 XT 2014 Specifications

General IconGeneral
BrandArctic Cat
Model1000 XT 2014
CategoryOffroad Vehicle
LanguageEnglish

Summary

Engine/Transmission Break-In

Break-In Procedure

Guidelines for breaking in a new or overhauled ATV engine for maximum life and performance.

Lubricant and Fluid Recommendations

Lubricant and Fluid Recommendations

Specifies recommended gasoline, engine oil, and differential lubricants for the ATV.

Periodic Maintenance Schedule

Periodic Maintenance Chart

Schedule of maintenance tasks based on time or mileage intervals.

Lubrication Points and Air Filter Service

Air Filter Service

Procedure for removing, cleaning, and servicing the air filter element.

Valve and Tappet Clearance Adjustment

Feeler Gauge Procedure

Steps to check valve clearance using a feeler gauge.

Valve Adjuster Procedure

Detailed steps for adjusting valve clearance using the adjuster tool.

Engine Maintenance Procedures

Testing Engine Compression

Procedure for testing engine compression using a tester kit.

Engine Oil and Filter Change

Engine/Transmission Oil and Filter Change

Step-by-step guide for changing the engine oil and oil filter.

Differential and Drive Lubricant Service

Front Differential and Rear Drive Lubricant

Procedures for checking and changing differential and rear drive lubricant.

Shift Lever and Brake System Service

Hydraulic Brake System Check and Bleed

Procedure to check fluid level and bleed the hydraulic brake system.

Brake Pad Service and V-Belt Maintenance

Brake Pad Check and Replacement

Procedure to check brake pad thickness and replace if worn.

Brake Pad Burnishing Procedure

Steps to properly burnish new brake pads for full effectiveness.

Body Panel and Steering System Service

Steering/Frame/Controls Inspection

Periodic inspection of steering, frame, and control components for safe operation.

Steering Post and Tie Rod Service

Steering Post and Tie Rod Removal

Steps to remove the steering post and tie rods.

Steering Post, Tie Rods, and Grip Service

Steering Post and Tie Rod Service

Cleaning, inspecting, and installing steering post and tie rod components.

Steering Knuckle Service

Steering Knuckle Removal and Disassembly

Steps to remove and disassemble the steering knuckle.

Steering Knuckle Cleaning, Inspection, and Assembly

Cleaning, inspecting, and assembling steering knuckle components.

Wheel Alignment and Shift Lever Service

Measuring and Adjusting Toe-Out

Procedure for measuring and adjusting wheel alignment (toe-out).

Seat Service and Troubleshooting: Steering

Troubleshooting: Steering and Handling Issues

Diagnosing and resolving issues with steering, handling, tires, and noise.

Troubleshooting: Engine Noise

Engine Noise Diagnosis

Identifying and fixing engine noise sources from piston, timing chain, crankshaft, and transmission.

Troubleshooting: Engine Performance

Engine Performance Issues

Diagnosing and fixing problems with idling, high-speed operation, smoke, power, and overheating.

Engine/Transmission Removal

Removing Top-Side Components

Steps to remove top-side engine components prior to major servicing.

Engine Servicing Overview

Top-Side Components Servicing

Procedures for removing, servicing, and installing top-side engine components.

Left-Side Components Servicing

Procedures for removing, servicing, and installing left-side engine components.

Right-Side Components Servicing

Procedures for removing, servicing, and installing right-side engine components.

Center Crankcase Components Servicing

Procedures for servicing center crankcase components, including disassembly and assembly.

Top-Side Component Removal

Valve Cover and Cylinder Head Removal

Steps to remove the valve cover, rocker arms, cylinder head, and camshaft.

Cylinder and Piston Removal

Steps to remove the cylinders and pistons from the engine.

Valve Assembly Servicing

Valve Cover and Valve Servicing

Cleaning, inspecting, and removing valve cover and valves.

Valve Measurements and Specifications

Measuring valve face, stem, and runout for proper clearance.

Piston and Cylinder Servicing

Piston and Ring Procedures

Removing piston rings, cleaning/inspecting piston, measuring ring end gap and clearance.

Cylinder and Head Procedures

Cleaning, inspecting, and measuring cylinder head and cylinder.

Camshaft Servicing

Camshaft Measurements and Inspection

Measuring lobe height, runout, bearing journals, clearance, and inspecting spring/pin.

Top-Side Components Installation

Piston, Cylinder, and Cylinder Head Installation

Procedures for installing pistons, cylinders, and cylinder heads.

Valve Cover and Related Components Installation

Steps for installing valve covers and related parts.

Camshaft and Sprocket Installation

Camshaft Installation Procedures

Steps to install the camshaft into the cylinder head.

Camshaft Sprocket Installation Procedures

Steps to install the camshaft sprocket onto the camshaft.

Top-Side Components Installation (Continued)

Chain Tensioner Adjustment and Installation

Adjusting and installing the chain tensioner assembly.

Top-Side Components Installation (Final)

Cylinder Head Screw Tightening and Valve Clearance Adjustment

Tightening cylinder head screws and adjusting valve clearance.

Left-Side Component Removal

Magneto Cover, Water Pump, and Shifter Assembly Removal

Steps to remove magneto cover, water pump, and shifter assembly.

Right-Side Components Servicing

Right-Side Component Installation

Right-Side Component Installation (Continued)

Right-Side Component Installation (Final)

Center Crankcase Components Service

Separating Crankcase Halves

Procedures for separating the engine crankcase halves.

Crankcase Half Disassembly

Crankcase Half Disassembly

Steps for disassembling a crankcase half.

Center Crankcase Components Servicing

Secondary Output Drive Gears Setup and Backlash Adjustment

Initial setup and backlash adjustment for secondary output gears.

Crankcase Assembly and Engine Installation

Joining Crankcase Halves

Procedures for joining the engine crankcase halves.

Engine/Transmission Installation

Steps to install the engine/transmission into the frame.

Engine/Transmission Installation (Continued)

Fuel System Service

Electronic Fuel Injection Troubleshooting

Troubleshooting common EFI issues.

Troubleshooting: Engine Starting and Performance

Electrical System Testing

Electronic Power Steering (EPS) System

EPS Fault Codes and Conditions

List of EPS fault codes, conditions, and recovery methods.

Troubleshooting EPS Malfunction Codes

Guidance for troubleshooting EPS malfunction codes.

Throttle Position Sensor and EFI Diagnostics

EFI Diagnostic System Codes

Reading and clearing diagnostic trouble codes (DTC).

Troubleshooting: Ignition and Battery Issues

Differential Assembly Backlash and End-Play Adjustment

Backlash Adjustment

Procedures for setting backlash using shims.

Ring Gear End-Play Adjustment

Adjusting ring gear end-play after backlash correction.

Differential Assembly Final Assembly

Differential Assembly Final Assembly

Steps to assemble the differential assembly.

Troubleshooting: Drive System

Troubleshooting: Brake System

Troubleshooting: Suspension

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