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Arctic Cat 2010 700 Diesel SD User Manual

Arctic Cat 2010 700 Diesel SD
180 pages
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FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2010
Arctic Cat 700 Diesel SD ATV. The complete manual is designed to aid service personnel in service-oriented
applications.
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying the complete manual. This manual will assist the service technician in becoming more aware
of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves
time and labor.
All Arctic Cat ATV publications and decals display specific symbols to emphasize important information. The
symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it
deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices
which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging
part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular atten-
tion. The symbol
AT THIS POINT directs the technician to certain and specific procedures to promote
efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2009 Arctic Cat Inc. December 2009
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents

Questions and Answers:

Arctic Cat 2010 700 Diesel SD Specifications

General IconGeneral
BrandArctic Cat
Model2010 700 Diesel SD
CategoryOffroad Vehicle
LanguageEnglish

Summary

FOREWORD

SECTION 1 - GENERAL INFORMATION/SPECIFICATIONS

General Specifications

Specifications for the ATV.

Torque Specifications

Torque values for fasteners.

Break-In Procedure

Procedure for breaking in a new ATV.

Fuel - Oil - Lubricant

Recommended fuels, oils, and lubricants.

SECTION 2 - PERIODIC MAINTENANCE/TUNE-UP

Periodic Maintenance Chart

Schedule for maintenance tasks.

Battery

Battery maintenance and testing.

Air Filter

Air filter inspection and cleaning.

Engine Oil - Filter

Engine oil and filter change procedure.

Hydraulic Brake Systems

Hydraulic brake system bleeding.

Checking/Replacing V-Belt

V-belt inspection and replacement.

SECTION 3 - ENGINE/TRANSMISSION

Specifications

Engine and transmission specifications.

Removing Engine/Transmission

Procedure for removing the engine/transmission.

CAMSHAFT/ROCKER ARMS

Removal of camshaft and rocker arms.

UNIT INJECTORS

Removal of unit injectors.

CYLINDER HEAD ASSEMBLY

Procedures for cylinder head assembly.

TIMING BELT

Timing belt removal and installation.

OIL PUMP/CRANKSHAFT SEAL

Oil pump and crankshaft seal removal and installation.

ALTERNATOR/REGULATOR

Alternator/regulator removal and installation.

TRANSMISSION

Transmission gear case disassembly.

Checking Backlash

Checking and correcting gear backlash.

SECTION 4 - FUEL/LUBRICATION/COOLING

Diesel Fuel Injection System

Information on the diesel fuel injection system.

Lift Pump

Lift pump removal and installation.

Fuel Filter

Fuel filter replacement.

Liquid Cooling System

Liquid cooling system procedures.

Troubleshooting

Troubleshooting fuel, lubrication, and cooling issues.

SECTION 5 - ELECTRICAL SYSTEM

Battery

Battery maintenance and testing.

Testing Electrical Components

General procedures for testing electrical components.

Ignition Switch

Testing the ignition switch.

Starter/Starter Solenoid

Testing the starter and solenoid.

Alternator/Regulator

Testing the alternator and regulator.

Headlights

Headlight bulb verification.

SECTION 6 - DRIVE SYSTEM

General Information

General information about gear cases.

Front Drive Actuator

Front drive actuator removal and installation.

Front Differential

Front differential removal and disassembly.

Drive Axles

Drive axle removal and disassembly.

Rear Gear Case

Rear gear case removal and installation.

Hydraulic Brake Caliper

Hydraulic brake caliper removal and disassembly.

Troubleshooting Drive System

Troubleshooting drive system issues.

SECTION 7 - SUSPENSION

Shock Absorbers

Shock absorber removal and installation.

Front A-Arms

Front A-arm removal and installation.

Rear A-Arms

Rear A-arm removal and installation.

Wheels and Tires

Wheel and tire service.

Troubleshooting

Troubleshooting suspension issues.

SECTION 8 - STEERING/FRAME

Steering Post/Tie Rods

Steering post and tie rod removal and installation.

Steering Knuckles

Steering knuckle removal and disassembly.

Measuring/Adjusting Toe-In

Measuring and adjusting front wheel toe-in.

Front Body Panel/Side Panels

Front body and side panel removal.

Exhaust System

Muffler removal and installation.

Troubleshooting

Troubleshooting steering and frame issues.

SECTION 9 - CONTROLS/INDICATORS

Hand Brake Lever/Master Cylinder Assembly

Hand brake lever and master cylinder service.

Throttle Control

Throttle control removal and installation.

Shift Lever

Shift lever removal and installation.

Speedometer/Tachometer/LCD

Speedometer, tachometer, and LCD replacement.

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