3
Torque Specifications
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
****w/"Patch Lock"
EXHAUST COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Exhaust Pipe Engine 20 27
Spark Arrester Muffler 48
in.-lb
5.5
ELECTRICAL COMPONENTS
Coil Frame 12 16
Starter Motor Positive Cable Starter Motor 8 11
CHASSIS COMPONENTS
Footrest Frame (8 mm) 20 27
Bumper Frame (8 mm) 20 27
SUSPENSION COMPONENTS (Front)
A-Arm Frame 35 47
Knuckle Ball Joint 35 47
Shock Absorber Frame 35 47
Shock Absorber Upper A-Arm 35 47
Knuckle A-Arm 35 47
SUSPENSION COMPONENTS (Rear)
Shock Absorber (Upper) Frame 35 47
Shock Absorber (Lower) Lower A-Arm 35 47
A-Arm Frame 35 47
Knuckle A-Arm 35 47
ENGINE/TRANSMISSION
Clutch Shoe** Crankshaft 147 199
Clutch Cover/Housing Assembly Crankcase 8 11
Left-Side Cover Crankcase 8 11
Crankcase Half (6 mm) Crankcase Half 10 13.5
Crankcase Half (8 mm) Crankcase Half 21 28
Cylinder Nut Crankcase Half 8 11
Cylinder Head (Cap Screw) Crankcase 28 38
Cylinder Head Nut Cylinder 20 27
Cylinder Head (6 mm) Cylinder 8 11
Cylinder Head (8 mm) Cylinder 20 27
Cylinder Head Cover Cylinder Head 8 11
Oil Pump Drive Gear** Crankshaft 63 86
Driven Pulley Nut** Driveshaft 147 199
Ground Cable Engine 8 11
Output Shaft Flange Nut Output Shaft 74 101
Magneto Rotor Nut Crankshaft 107 146
Cam Sprocket** Camshaft 11 15
Valve Adjuster Jam Nut Valve Adjuster 7 9.5
Starter Motor Crankcase 8 11
Oil Fitting Engine 8 11
Starter One-Way Clutch Flywheel 26 35
Oil Pump* Crankcase 8 11
Movable Drive Face Nut** Clutch Shaft 147 199
Oil Cooler Hose Clamps Engine/Oil Cooler 30
in.-lb
3.4
Valve Inspection Cover Cylinder Head Cover 8 11
STEERING COMPONENTS
Steering Post Bearing Housing Frame 20 27
Handlebar Cap Steering Post 20 27
Lower Steering Post Bearing
Cap Screw
Steering Post 40 54
Tie Rod End** Steering Post Arm 30 41
DRIVE TRAIN COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Engine Mounting Through-Bolt Frame 38 52
Front Differential Frame/Differential Bracket 38 52
Output Flange Rear Output Flange Joint 20 27
Input Shaft Housing Differential Housing 18 25
Pinion Housing Gear Case Housing 18 25
Differential Housing Cover*** Differential Housing 18 25
Drive Bevel Gear Nut** Shaft 59 80
Driven Bevel Gear Nut** Driven Shaft 59 80
Thrust Button Gear Case Cover 8 11
Hub Nut Shaft/Axle (max) 200 272
Oil Drain Plug Front Differential/Rear
Drive
45
in.-lb
5
Oil Fill Plug Front Differential/Rear
Drive
16 22
Oil Drain Plug Engine 20 27
Rear Drive Input Shaft Housing Differential Housing 23 31
Lock Collar Differential Housing 125 169
Wheel (Steel) Hub 40 54
Wheel (Aluminum) Hub 80 108
Rear Drive Gear Case Frame 38 52
Engine Output Flange Rear Gear Case Input
Flange
20 27
BRAKE COMPONENTS
Brake Disc* Hub 15 20
Brake Hose Caliper 20 27
Brake Hose Master Cylinder 20 27
Brake Hose Auxiliary Brake Cylinder 20 27
Master Cylinder (Rear) Frame 8 11
Master Cylinder Clamp (Front) Master Cylinder 5.5 8
Hydraulic Caliper**** Knuckle 20 27
Auxiliary Brake Pedal Pivot 20 27
Manual
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