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2016 Alterra 500
Arctic Cat 2016 Alterra 500 User Manual
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SERVICE MANU
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Table of Contents
2016 Alterra 500/550/700 Service Manual
2
Default Chapter
2
Table of Contents
2
General Information/Foreword
3
Specifications
3
Torque Specifications
3
Torque Conversions (Ft-Lb/N-M)
5
Gasoline - Oil - Lubricant
5
Preparation for Storage
6
Preparation after Storage
6
Periodic Maintenance/Tune-Up
7
Air Filter
7
Valve/Tappet Clearance
8
Testing Engine Compression
8
Spark Plug
9
Muffler/Spark Arrester
9
Engine/Transmission Oil - Filter
10
Front Differential/Rear Drive Lubricant
11
Shift Lever
11
Hydraulic Brake Systems
12
Burnishing Brake Pads
14
Checking/Replacing V-Belt
14
Steering/Body/Controls
16
Front Body Panel/Side Panels/Rack
16
Rear Body Panel/Rack
17
LCD Gauge
18
Steering Post/Tie Rods
18
Handlebar Grip
21
Throttle Control
21
Steering Knuckles
22
Measuring/Adjusting Toe-Out
24
Shift Lever
25
Front Bumper
25
Belly Panel
26
Muffler
26
Seat
26
Headlights - Taillights/Brakelights
26
Troubleshooting
28
Engine/Transmission
29
Specifications
29
Troubleshooting
30
Removing Engine/Transmission
32
Servicing Engine (500)
34
Removing Top-Side Components
34
Top-Side Components
34
Servicing Top-Side Components
37
Installing Top-Side Components
42
Rocker Arms
43
Left-Side Components
46
Removing Left-Side Components
46
Servicing Left-Side Components
48
Installing Left-Side Components
51
Right-Side Components
52
Removing Right-Side Components
53
Servicing Right-Side Components
56
Driven Pulley Assembly
57
Installing Right-Side Components
57
Center Crankcase Components
59
Disassembling Crankcase Half
60
Separating Crankcase Halves
60
Servicing Center Crankcase Components
62
Assembling Crankcase Half
66
Joining Crankcase Halves
69
Servicing Engine (550/700)
70
Default Chapter
70
Removing Top-Side Components
70
Top-Side Components
70
Servicing Top-Side Components
73
Installing Top-Side Components
79
Left-Side Components
83
Removing Left-Side Components
83
Servicing Left-Side Components
85
Installing Left-Side Components
87
Removing Right-Side Components
90
Right-Side Components
90
Servicing Right-Side Components
93
Installing Right-Side Components
97
Center Crankcase Components
100
Disassembling Crankcase Half
100
Separating Crankcase Halves
100
Servicing Center Crankcase Components
102
Crankshaft Assembly
104
Assembling Crankcase Half
108
Joining Crankcase Halves
109
Installing Engine/Transmission
110
Fuel/Lubrication/Cooling
112
Throttle Body
112
Throttle Cable Free-Play
113
Gas Tank
113
Oil Pump
114
Liquid Cooling System
115
Troubleshooting
116
Electrical System
118
Battery
118
Electronic Power Steering (EPS)
119
Ignition Switch
121
Ignition Coil
122
Ignition Timing
122
Accessory Receptacle/Connector
122
Switches
123
Fan Motor
124
Front Differential Actuator System
125
Lights
125
Power Distribution Module (PDM)
125
EFI Sensors/Components
126
Speed Sensor
127
Tilt Sensor
129
RPM Limiter
132
Stator Coil
132
Regulator/Rectifier
132
Starter Motor
133
Starter Relay
133
Electronic Control Module (ECM)
134
EFI Diagnostic System
134
Troubleshooting
139
Drive System/Brake System
140
Front Drive Actuator/Differential Lock
140
Front Differential
141
Drive Axles
152
Rear Gear Case
154
Hub
155
Hand Brake Lever/Master Cylinder Assembly
157
Hydraulic Brake Caliper
158
Troubleshooting Drive System
161
Troubleshooting Brake System
161
Suspension
162
Shock Absorbers
162
Front A-Arms
163
Rear A-Arms
165
Rear Sway Bar
167
Wheels and Tires
168
Troubleshooting
169
4
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Arctic Cat 2016 Alterra 500 Specifications
General
Brand
Arctic Cat
Model
2016 Alterra 500
Category
Offroad Vehicle
Language
English
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