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Arctic Cat ZR 5000 User Manual

Arctic Cat ZR 5000
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ZR 5000/8000/9000
XF 5000/8000/9000
M 8000/9000

Table of Contents

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Arctic Cat ZR 5000 Specifications

General IconGeneral
BrandArctic Cat
ModelZR 5000
CategoryOffroad Vehicle
LanguageEnglish

Summary

Limited Warranty

Implied Warranty Exclusion and Disclaimer

Outlines limitations and disclaimers for implied warranties of merchantability and fitness.

Reference Information

Personal Injury Prevention

Emphasizes safety precautions and common sense for snowmobile operation.

Parts and Accessories

Guidance on using genuine Arctic Cat parts and accessories for maintenance.

Foreword

Declaration of Conformity

Snowmobile Safety Rules

General Information

Snowmobile Identification

Explains the VIN and ESN, crucial for dealer communication and warranty claims.

Control Locations

Identifies typical locations of various controls on Arctic Cat snowmobiles.

Fuel and Oil Recommendations

Recommended Gasoline

Details the required octane and acceptable fuel additives for different models.

Recommended Engine Oil

Lists approved oils for injection and pre-mix, highlighting compatibility.

Filling the Gas Tank

Break-In Gas/Oil Mixing Instructions

Procedure for mixing fuel and oil for the initial break-in period on specific models.

Engine Break-In Procedures

Drive Belt Break-In

Explains the importance of a break-in period for new drive belts to ensure proper function.

Cold Drive-Away Function

Describes a specific engine function designed for cold starts on certain models.

Gauges and Displays

Indicator Icons (Standard Gauge)

Identifies and explains the various warning and status icons on the standard gauge.

RPM/MPH Display

How to read and switch between RPM and speed displays on the gauge.

Odometer and Trip Meters

Operation of the odometer, trip meters, and hour meter functions.

Clock Settings

Instructions for setting the clock, including 12/24 hour format.

System Indicators

Service Icon

Indicates potential issues with the electrical system or engine management.

Coolant Temperature Warning Icon

Alerts the operator to overheating conditions, potential engine damage.

Charging System Warning Icon

Signals a problem with the battery charging system, impacting power.

Warning Indicators

Low Oil Warning Icon

Alerts when the oil injection reservoir level is low, requiring attention.

Oil Pressure Warning Icon

Indicates loss of engine oil pressure, potentially leading to engine shutdown.

Diagnostic Codes

Explains how diagnostic codes are displayed and what they signify.

Deluxe Gauge Features

Indicator Icons (Deluxe Gauge)

Identifies and explains icons on the deluxe gauge display.

RPM/MPH Display

Details how to read and switch between RPM and speed on the deluxe gauge.

Odometer and Trip Meters

Instructions for using the odometer, trip meters, and hour meter on the deluxe gauge.

Clock and Altimeter

Guide to setting the clock and understanding the altimeter function.

System Indicators and Codes

Service Icon

Indicates potential issues with the electrical system or engine management.

Coolant Temperature Warning Icon

Alerts the operator to overheating conditions, potential engine damage.

Charging System Warning Icon

Signals a problem with the battery charging system, impacting power.

Warning Lights and Codes

Low Oil Warning Icon

Alerts when the oil injection reservoir level is low, requiring attention.

Oil Pressure Warning Icon

Indicates loss of engine oil pressure, potentially leading to engine shutdown.

Diagnostic Codes

Explains how diagnostic codes are displayed and what they signify.

Handlebar Adjustments

Handlebar Height and Tilt

Instructions for adjusting the handlebar height and tilt for operator comfort.

Handlebar Tilt Adjustment

Specific steps for adjusting the handlebar tilt angle.

Speedometer/Tachometer Angle

Guide to adjusting the angle of the speedometer/tachometer for optimal viewing.

Engine Systems

Exhaust System

Importance of the exhaust system and warnings about removing components.

Air-Intake Silencer

Function of the air intake silencer and warnings against its removal.

Cooling System

Maintenance and inspection of the engine's liquid cooling system.

Battery Maintenance

Battery (Electric Start)

How to care for and maintain the sealed battery for peak performance.

Jump-Starting Procedure

Step-by-step guide on how to safely jump-start a snowmobile with a dead battery.

Drive Train and Fuel System

Drive Clutch and Driven Clutch

Maintenance and care for the primary drive and driven clutches.

Drive Clutch/Driven Clutch Alignment

How to check and correct clutch alignment for optimal belt performance.

Fuel Pump

Function of the fuel pump and when to seek service.

Suspension and Track Components

Shock Absorbers

Maintenance and service recommendations for shock absorbers.

Standard Track (XF/ZR)

Information on wear of standard tracks, especially on ice/snow.

Paddle Track (XF High Country/M)

Specifics for paddle tracks, including wear on hard-packed snow.

Track Studs (XF/ZR)

Warnings and procedures related to installing track studs.

Track and Drive System Operation

Track Stud Installation

Step-by-step guide for properly installing track studs.

Reverse Operation

How the reverse function works and its operational limitations.

Shifting Into Reverse

Detailed instructions and precautions for engaging reverse gear.

Operating Procedures

Operating in Reverse

Further details on using reverse, including warnings and system behavior.

Access Panel/Hood Removal

Instructions for removing and installing the main access panel and hood.

Vehicle Components and Systems

Removable Seat

Procedures for removing and installing the snowmobile seat.

Towing

Guidelines for safely towing the snowmobile.

Arctic Power Valve System

Explanation of the APV system's function and recommended oil.

Engine Control Systems

APV System Operation

How the APV system adjusts exhaust ports for optimal performance.

Exhaust Controlled Timing (ECT) System

Explanation of the ECT system's role in automatic ignition timing adjustment.

Lubrication and Suspension

Chain Case Lubrication

Procedures for checking and refilling chain case lubricant.

Rear Suspension Greasing

Instructions for lubricating the rear suspension components.

Chain Case and Suspension Maintenance

Chain Case Lubricant Replacement

Steps for draining and replacing chain case lubricant.

Rear Suspension Greasing

Detailed procedure for lubricating rear suspension grease fittings.

Air and Fuel Systems

Air Cleaner/Filter

Instructions for inspecting and replacing the air filter for optimal engine performance.

Fuel System

General safety precautions when performing fuel system maintenance.

In-Line Fuel Filter

Procedure for replacing the fuel filter to ensure proper fuel flow.

Fuel and Oil Checks

Fuel Pickup Valves

Guidance on suspected fuel pickup valve issues requiring dealer service.

Engine Oil Level Check (8000)

How to check the engine oil level on 8000 series models.

Engine Oil Level Check (5000/9000)

How to check the engine oil level on 5000/9000 series models.

Engine Oil and Filter Change

Coolant Level Check

Ignition and Valve Adjustments

Spark Plugs

Guidance on spark plug inspection, removal, installation, and gap setting.

Valve Clearance Adjustment

Instructions for checking and adjusting valve clearance for engine health.

Spark Plug Check and Valve Clearance

Spark Plug Inspection

How to interpret spark plug condition to diagnose engine performance.

Valve Clearance Check

Importance of checking valve clearance at specified intervals to prevent damage.

APV Cable Adjustment

Battery Servicing

Battery Removal and Charging

Step-by-step guide to safely remove the battery and charge it properly.

Battery Charging Procedures

Battery Charging Chart

A chart detailing charge times based on battery voltage state.

Cable Connection Warnings

Critical warnings about connecting battery cables correctly to avoid system damage.

Fuses

Brake System Maintenance

Brake Fluid Check and Add

How to check the brake fluid level and add fluid if necessary.

Brake Fluid Change

Recommends changing brake fluid periodically or after overheating.

Brake Lever Travel Check

Procedure to verify proper brake lever engagement and travel distance.

Brake System Service

Bleeding Brake System

Step-by-step guide to remove air bubbles from the hydraulic brake system.

Brake Pad Check and Change

Instructions for inspecting brake pad wear and replacing them.

Brake Pad Burnishing

Drive Belt Maintenance

Drive Belt Inspection

How to check the drive belt for wear, cracks, and proper fit.

Drive Belt Deflection Check

Procedure to measure and adjust drive belt deflection for optimal power transmission.

Drive Belt Installation and Track Tension

Drive Belt Removal and Installation

Step-by-step instructions for removing and installing the drive belt.

Track Tension

Importance of proper track tension for performance and longevity.

Track Tension Adjustment

Checking Track Tension

How to measure track tension using a spring scale.

Adjusting Track Tension

Steps to adjust track tension by moving idler wheels.

Track Alignment

Checking Track Alignment

How to visually check if the track is properly aligned.

Adjusting Track Alignment

Steps to adjust track alignment using idler wheel axle screws.

Suspension Adjustments

Front Ski Shock Spring Adjustment

How to adjust the spring preload on the front ski shocks.

Fox Air Shocks Adjustment

Procedure for adjusting air pressure in Fox Air Shocks on Sno Pro models.

Suspension and Lighting

Skid Frame Front Arm Adjustment

Adjusting the front arm limiter straps for ski pressure.

Lights

Refers to specifications sheet for headlight and taillight bulb information.

Lighting System Maintenance

Taillight/Brakelight Service

How to remove and install the LED taillight/brakelight assembly.

Headlight Bulb Service

Instructions for removing and installing the headlight bulb assembly.

Headlight Aim Adjustment

Steps to properly adjust the headlight beam for optimal visibility.

Ski and Wear Bar Maintenance

Ski Wear Bars

Information on ski wear bar function, inspection, and replacement.

Ski Stance Adjustment

How to adjust the ski stance for improved handling and compliance.

Rail Wear Strip Maintenance

Performance Tips

Drive Belt Performance

How drive belt fit affects power and speed, and the importance of proper fit.

Drive Belt Deflection

Critical guidelines for checking and adjusting drive belt deflection.

Clutch System Maintenance

Drive Clutch and Driven Clutch Care

How to clean and maintain the drive and driven clutches.

Clutch Offset Check

Procedure to check clutch alignment offset using a special tool.

Preparation for Storage

Storage Procedures

Preparation After Storage

Post-Storage Service

Emissions Warranty Information

Ownership and Warranty Transfer

Warranty Procedure and Owner Responsibility

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