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argenta APE 800 - User Manual

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Burn-out furnace APE800 and APE800a 2008-06-18
1
25-551 Kielce; 229 Warszawska Street
tel. (+48 41) 368-59-59, 331-62-89
www.argenta.pl argenta@argenta.pl
Operation and Maintenance Manual
APE 800 and APE 800a Burn-out Furnaces
Programming guidelines
DOWNLOAD FROM WWW.ARGENTA.PL
Kielce 2008
Date of creation: June 18, 2008
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Overview

This document provides an operation and maintenance manual for the Argenta APE 800 and APE 800a Burn-out Furnaces, including programming guidelines.

Function Description

The Argenta APE 800 and APE 800a furnaces are designed for heating and drying trays (metal moulds) used in jewellery casting, specifically with the "stay-in-place wax" method. Their construction and technical parameters allow them to be used with all casting masses available on the market. The furnaces are equipped with a temperature program selector, which enables precise control of the heating process, prioritizing temperature over time. This selector allows for programming two independent programs, each with up to sixteen sections.

The furnace operates as a two-unit system: the furnace itself and a temperature program selector. The furnace unit comprises a steel (or stainless steel, depending on the order) construction, a 40 mm heat insulation layer on each chamber wall, electric and resistance heaters, and a thermocouple placed in the heating chamber. The second unit integrates the temperature program selector with a semiconductor joining element.

A set of heatproof ceramic tiles forms the panelling of the furnace ground, protecting the heatproof fibre from damage.

Important Technical Specifications

The furnaces have the following basic technical parameters:

  • Nominal voltage: 230V / 50Hz
  • Nominal power: 2800W
  • Anti-electrocution protection: PE
  • Degree of protection: IP21
  • Maximum work temperature: 800 °C
  • Maximum temperature increase: 10°C/min
  • Amount of programmes: 2
  • Amount of cycles in the programme: 16

Furnace chamber dimensions:

  • APE800: 400 x 450 x 270 [mm]
  • APE800a: 280 x 300 x 230 [mm]

Outer dimensions:

  • APE800: 700 x 640 x 530 [mm]
  • APE800a: 500 x 530 x 570 [mm]

Integral mass of the furnace:

  • APE800: 43kg
  • APE800a: 38kg

The temperature program selector (driver) features:

  • Amount of programmes: 2
  • Amount of sections in the programme: 16
  • Maximum temperature in a section: 800 [°C]
  • Maximum temperature increase: 10 [°C/min]
  • Maximum time of one section: 1000 [min]
  • Maximum delay of the programme running: 9999 [h]
  • Kind of adjustment: PID
  • Adjustment with the priority: temperature

Usage Features

Industrial Safety: The manufacturer emphasizes strict adherence to safety instructions. Only trained staff who have read and understood the manual are permitted to operate the machine. The furnace must operate under a fully operational travelator connected to an unobstructed chimney flue, away from flammable materials. Safety devices must be checked before each use and can only be removed when the main power generator is disconnected. The furnace should be equipped with metal pliers with insulated handles and temperature-resistant protective gloves. The operating room must have a first-aid kit for burns and a fire extinguisher for electrical appliances. All electrical work must be performed by an authorized electrician. Structural changes or modifications to the furnace are not allowed without the manufacturer's written authorization. Only original spare parts should be used.

First Launching: For the first launch, it is advisable to dry the heating chamber. This involves setting a short program (first section) to heat the furnace with the maximum temperature increase up to 700 °C. Once this temperature is reached, the furnace can be turned off. This drying process should be initiated in the furnace's target operating area with the travelator activated. During this initial heating, the insulating mats will change color, indicating proper drying.

Temperature Program Selector (Driver): The driver acts as a temperature adjuster and an electronic clock. Its main feature is controlling temperature increase over a specific time.

  • Program Selector (Driver): Controls temperature increase, holding, and decrease.
  • Temperature Increase: Monitored heating in the chamber, defined in [°C/min] (rising line).
  • Cooling: Temperature decrease, defined in [°C/min] (falling line).
  • Temperature Holding: Maintaining a fixed temperature from the previous section, defined in [min] (straight line).
  • Programme: A sequence of sections defining the heating process.
  • Section: A part of a program describing the driver's performance over a given time.
  • Delay: Initiates a saved program after a specified time delay.
  • Temperature Priority: Stops the time count in a section if the furnace chamber is under-heated within a ±5°C band.
  • Restoring Power Supply: Continues the burn-out process after a power cut.

Operating the Program Selector: The front board features a top, big display for current temperature (during operation) or section values (during programming), and a bottom, small display for current program and section (during operation) or programmed section position (during programming).

  • "RUN" indicates a program in progress.
  • "HLD" indicates termination of time counting due to temperature priority.
  • "S2" and "S1" denote program numbers 2 and 1, respectively.
  • Heating is signaled by an indicator light.
  • Buttons are used for confirmation, increasing/decreasing values, running programs, and navigating the menu.

Entering a Programme: For first-time use, a working program suitable for the casting mass and alloy must be entered. The manual provides a step-by-step procedure for entering a demonstration casting program, including setting temperature increases, target temperatures, and holding times for each section.

Launching a Programme:

  • Without Delay: Turn on power, wait for the main box display, ensure temperature is below 150°C, then press the appropriate key to start program 1 or 2.
  • With Delay: Turn on power, wait for the main box display, ensure temperature is below 150°C, then press and hold the appropriate key to delay the start of program 1 or 2. Use the arrow keys to set the delay time in hours and confirm. The flashing S1 or S2 sign indicates the delay function is active.

Stopping a Programme: While a program is running, press the designated key. Continue pressing until the "525" sign appears, then press the confirmation key. The program will stop, and the selector will return to the main box, showing the current furnace temperature. A new launch is only possible when the temperature is below 150°C.

Maintenance Features

General Maintenance: The company using the machine is responsible for ensuring staff adhere to all instructions and for monitoring compliance. Any disruptions affecting machine safety must be immediately removed, and the machine should not be used until all errors are resolved. The instruction manual should be visible near the furnace. The furnace should be checked daily for any damages.

Warehousing and Transport: Each furnace comes with an Operation and Maintenance Manual, confirming its origin by serial number. During transport or warehousing, the furnace must be wrapped in foil and protected from humidity or damage. For transportation, it should be wrapped in a factory cardboard container for proper protection, and transport on a pallet is advisable.

Warnings:

  • The provided socket may resemble a three-phase socket, but its application and connection are completely different.
  • Using metal trays as furnace floor protection is impermissible. Wax remnants should not cover the furnace floor.
  • The furnace structure allows wax to soak into the bottom part of the chamber.
  • Cooling the furnace chamber with fans or other air circulation appliances is impermissible.
  • Burnt-out trays should be previously dried in a drier to remove casting wax.

argenta APE 800 Specifications

General IconGeneral
Brandargenta
ModelAPE 800
CategoryFurnace
LanguageEnglish