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General| Brand | Ariel |
|---|---|
| Model | JGJ/2 |
| Category | Air Compressor |
| Language | English |
General information about Ariel compressors, their design, and manual usage.
Detailed frame specifications for JGW/JGR models, including dimensions, weight, and loads.
Critical safety warnings regarding pressure, valves, noise, and hot gas areas.
Guidelines and values for tightening various fasteners used in Ariel compressors.
Procedures and guidelines for accurate fastener tightening using torque wrenches.
Detailed steps for setting and aligning the compressor on its skid.
Procedure for setting the compressor on the skid, including bolt tightening and shim adjustment.
Importance and methods for achieving proper compressor alignment for satisfactory performance.
Importance of following the Start Up Check List and familiarizing with manuals.
Comprehensive checklist for critical steps before and after compressor start-up.
Definition and importance of MAWP as per API Specification 11P.
Guidelines for setting relief valves based on API SPEC 11P and equipment protection.
Procedure for filling the sump and priming the main lube oil system before operation.
Factors influencing cylinder oil dilution and selection criteria for lubrication.
Step-by-step procedure for removing the connecting rod from the compressor frame.
Procedure for installing the connecting rod, including bearing shells and bolts.
Step-by-step procedure for removing the crosshead from the compressor.
Procedure for installing the crosshead, ensuring correct alignment and piston end clearance.
Detailed steps for removing the crankshaft, including coupling, bearing caps, and chain sprocket.
Procedure for lowering and installing the crankshaft, attaching bearing caps, and measuring clearance.
Detailed steps for removing the piston and rod assembly from the cylinder, including cautions.
Procedure for installing the piston/rod assembly into the cylinder, checking clearances and torques.
Steps for removing the piston and piston rod, and then the packing diaphragm and oil wiper.
Instructions for reassembling pressure packing, including cleaning, inspection, and lubrication.
Procedure for removing valve caps and valve assemblies, including safety checks.
Proper fastener tightening technique for sealing valve caps, especially for high pressure applications.
Procedure for removing and disassembling the VVCP from the cylinder.
Replacing VVCP packing and cleaning parts. Reassembling VVCP with new O-ring and proper alignment.
Instructions for assembling water-cooled packing cases, ensuring correct order and ring placement.
Procedures for 100% verification of internal passages and pressure leak testing of packing cases.
Daily checks for frame oil pressure, level, lubricator block, vents, leaks, and operating parameters.
Identification and resolution of common problems encountered during compressor operation.
Possible causes for low oil pressure, including pump failure, cold oil, dirty filters, and leaks.
Possible causes for cylinder noise, such as loose piston, broken valves, or liquids in the cylinder.
Causes for excessive packing leakage, including worn rings, improper lube, and rod issues.
Causes for packing overheating, such as lubrication failure, worn rings, or rod issues.
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