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Ariens Gravely ZT XL User Manual

Ariens Gravely ZT XL
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ZT XL
Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
Models
915154 – 42 ZT XL
915156 – 48 ZT XL
915158 – 54 ZT XL
ENGLISH
04041000 10/09
Printed in USA
ENGLISH
FRANÇAIS
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Ariens Gravely ZT XL Specifications

General IconGeneral
EngineKawasaki
Horsepower24 HP
Cutting Width52 inches
TransmissionHydrostatic
Deck MaterialSteel
Warranty3 years

Summary

Introduction

The Manual

Provides understanding of safety instructions and controls during normal operation and maintenance.

Model and Serial Numbers

Information on locating model and serial numbers for parts ordering and service inquiries.

Product Registration and Parts

Product Registration

Details on registering the product for warranty claims and service information.

Unauthorized Replacement Parts

Information on using only authorized replacement parts to maintain performance and warranty.

Delivery and Pre-Operation

Safety Guidelines

Safety Alerts

Explanation of safety alert symbols used to indicate important safety precautions.

Notations and Decals

General reference for operation, maintenance, and safety decal information.

Assembly Procedures

Operating Position Setup

Steps to adjust the seat and steering levers for proper unit operation.

Discharge Chute Positioning

Instructions for moving the discharge chute from transport to operating position.

Controls and Features Overview

Operation of Controls

Engine Control Operation

How to use throttle, choke, ignition, and parking brake for engine start and control.

Mower Blade Engagement

Using the PTO switch to engage and disengage mower blades for cutting.

Steering and Deck Adjustments

Steering Levers Operation

Controls unit movement forward, reverse, and turning using two levers.

Mower Lift Pedal and Seat Adjustment

Adjusts cutting height and operator comfort for optimal use.

Fuel and Emergency Procedures

Gasoline and Fuel Stabilizer Guidelines

Guidelines for using correct gasoline and fuel stabilizer for engine performance and storage.

Emergency Stop and Manual Movement

Procedures for immediate stopping and moving the unit manually.

Starting, Stopping, and Transporting

Starting and Shutting Off Engine

Steps for safely starting and stopping the engine using ignition, throttle, and brake.

Operating and Transporting the Mower

Procedures for mowing and safely transporting the unit on a vehicle.

Maintenance Schedule and Cleaning

Regular Checks and Cleaning

Key checks include safety interlock, tires, blades; clean unit as per instructions.

Service and Adjustments

Seat and Belt Maintenance

Tipping seat forward, checking belts, and lubricating unit components.

Fastener and Engine Maintenance

Check fasteners, follow engine manual for maintenance, and check battery.

Deck and Blade Service

Opening Hood and Deck Access

Procedures for opening the engine hood and deck access plate for service.

Replacing Mower Blade

Step-by-step instructions for safely removing and installing mower blades.

Mower Deck Leveling and Pitch Adjustment

Measuring Deck Clearances

How to measure blade distance to ground, forward pitch, and side-to-side pitch.

Adjusting Mower Deck Height and Pitch

Deck Link and Trunnion Adjustment

Adjusting trunnions and deck links to achieve correct mower deck height and pitch.

Battery Service

Battery Removal and Installation

Steps for safely removing and installing the maintenance-free battery.

Cleaning Battery and Cables

Instructions for cleaning battery terminals and cables for proper connection.

Battery Charging and Jump-Starting

Charging the Battery

Procedures for safely charging the battery, avoiding fast charging and frozen batteries.

Jump-Starting Guidelines

Gravely does not recommend jump-starting due to potential damage. See engine manual.

Adjusting Steering Lever Height

Forward and Reverse Speed Adjustment

Replacing PTO Belt

Hydraulic System Maintenance

Replacing Hydrostatic Belt

Procedures for removing and installing the hydrostatic transmission belt.

Adding Hydraulic Fluid

Instructions for filling the hydraulic fluid reservoir to the correct level.

Changing Hydraulic Fluid and Filter

Schedule and procedure for changing hydraulic fluid and filter.

Purging the Hydraulic System

Storage Procedures

Short and Long Term Storage

Guidelines for cleaning, storing, and preparing the unit for short or long-term storage.

Fuel System Storage

Treating the fuel system with stabilizer and running the engine before storage.

Troubleshooting Common Issues

Engine and Starting Problems

Solutions for engine not starting, running rough, or overheating issues.

Drive and Control Problems

Diagnosing and correcting issues with unit movement, steering, and PTO engagement.

Cutting Quality Issues

Addresses poor cutting quality due to deck level or dull blades.

Service Parts

Accessories

Specifications

Warranty Information

Limited Warranty Coverage

Details on warranty periods for the unit, mower deck, and main frame.

Customer Responsibilities

Purchaser's duties including registration, maintenance, and notifying for service.

Warranty Exceptions and Disclaimers

Items not covered, limitations on liability, and disclaimers of further warranties.

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