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ASIRobicon GT3000 - User Manual

ASIRobicon GT3000
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www.asirobicon.com
1000004540
ASIRobicon S.p.A.
AC and DC Drives
S.S.11, Cà Sordis 4
I - 36054 Montebello Vicentino (VI)
Phone +39.0444.449.100
Fax +39.0444.449.270
gt3000.products@it.asirobicon.com
Call Center +39.02.6445.4254
BASIC MANUAL
MANUALE BASE
GT3000

Table of Contents

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Summary

Introduction to GT3000 Drives

General Overview of GT3000 Capabilities

Provides an overview of Variable Frequency Drives (VFDs) and the GT 3000's capabilities.

GT 3000 Power Circuitry Explained

Explains the converter, DC bus, pre-charge, and inverter circuits of the GT 3000 drive.

GT3000 Specifications and Identification

Receiving and Inspection Procedures

Details procedures for inspecting and receiving the drive system upon arrival.

Drive Identification Methods

Explains how to identify drive models using nameplate information and part numbers.

GT3000 Drive Technical Specifications

Lists the technical specifications, requirements, and limitations for the GT 3000 VFD.

Safety Precautions for GT3000 Operation

Personal Safety Precautions and Warnings

Outlines essential safety measures and warnings for working with GT 3000 drives.

GT3000 Power Sources Overview

Describes the various AC and DC input voltages and power sources used by the GT3000.

Test Equipment Safety Requirements

Specifies requirements for test equipment used for verification and safety checks.

Verification Procedures Before Maintenance

Details steps for verifying power removal and capacitor discharge before maintenance.

Lock-out and Tag-out Procedures

Explains the mandatory lock-out/tag-out procedures for electrical safety.

Input Contactors Safety

Provides safety precautions when working on equipment with input contactors.

Output Contactors and Bypass Safety

Highlights safety considerations when working on output contactors and bypass circuits.

General Drive Safety Guidelines

Covers operational safety, internal fuses, and ESD precautions for the drive.

GT3000 Installation Guide

General Installation Guidelines

Guidelines for qualified electricians on electrical hook-ups and code adherence.

Running Conduit into System Cabinets

Instructions on routing conduit and protecting the chassis during installation.

Power Wire and Control Wiring Isolation

Specifies requirements for running and isolating power and control wiring.

Power Cable Sizing and Preparation

Details on power cable preparation, megger testing, and wire sizing.

Control Wiring Installation Practices

Guidance on control wiring practices, checking nameplates, and using shielded cable.

Power Terminal Block Information

Refers to Appendix A for power terminal block sizing information.

Importance of Input Power Fuses

Information on the necessity of input fuses for drive protection.

Auxiliary Power Supply Usage

Explains the use of auxiliary power supplies for blowers and contactors.

GT3000 Keypad and PC Interface

Keypad and PC Tool Overview

Introduces the two methods of user interface: keypads and the PC Tool.

Keypad Functionality Explained

Details the functions of basic, intermediate, and advanced keypad key combinations.

GT3000 PC Tool Software

Describes the PC Tool software for programming and monitoring the drive.

Programming the Drive Using the Keypad

Provides step-by-step examples for programming the drive using the keypad.

Programming Level 1 Functions

Commissioning the GT3000 Drive

Guides on verifying installation completeness and performing initial setup.

GT3000 Control Modes

Describes the available motor control algorithms: V/Hz, Sensorless Vector, and FOC.

Selecting Applicable Standards

Discusses selecting the appropriate standard (EU or NEMA) for VFD programming.

Microprocessor Board Options

Introduces the two available Microprocessor Boards: Basic and Plus.

Motor Quick Start-Up Procedure

Outlines the steps for performing a quick start-up of the motor with the drive.

Initial Motor Start and Operation

Details the procedures for initial motor start-up and operation.

Automatic Operation Start-Up

Explains the steps required to start and run the drive in automatic operation mode.

Programming Level 2 Functions Explained

Programming Level 2 Parameters Overview

Lists and describes the parameters available for Level 2 programming.

Motor Menu: Main Settings

Covers the main setting for the Motor Menu, including factory reset.

Motor Menu: Motor Data Configuration

Explains the Energy Saver function and motor data settings.

Motor Menu: V;Hz Setting Adjustments

Details the V/Hz voltage boost and shutoff settings.

Drive Menu: Digital Output Configuration

Describes the configuration of digital outputs based on microprocessor type.

Drive Menu: Analog Input Configuration

Explains the configuration and use of Analog Inputs AI1 and AI2.

Drive Menu: Analog Output Configuration

Details the configuration and availability of analog outputs.

Drive Menu: Standard Macro Functions

Introduces various functions for process requirements like Critical Speed En.

Critical Speed Enable Function

Explains how to avoid continuous operation at specific motor frequencies.

Current Rollback Enable Function

Describes limiting motor current during acceleration to prevent overcurrent trips.

VDC Rollback Enable Function

Explains limiting DC bus voltage during deceleration without braking devices.

Flying Restart Enable Function

Details the Flying restart function for SLS/FOC modes.

Motor Potentiometer Enable Function

Covers changing speed reference using discrete increments or decrements.

VDC Undervolt Enable Function

Explains avoiding UnderVolt trips by recovering DC bus energy during power dips.

Free Run Stop Function

Describes how the function promptly switches off firing pulses on a stop command.

HOA;Pulsed Start;Stop Functionality

Explains selecting manual/automatic modes and managing start/stop commands.

Auto-reset and Start Enable Function

Details automatic trip resets and drive restarts, including sequential fault recovery.

Auto On;Off Functionality

Explains how the drive starts/stops based on speed reference thresholds.

Input Single Phasing Protection

Covers managing loss of one phase of the incoming line.

External PID Regulator Configuration

Describes implementing closed loop control for variables like temperature.

Auto Menu: Speed Demand Setup

Covers setting speed references, limits, and acceleration/deceleration times.

Rate of Frequency Change Setting

Explains setting the rate of frequency change via deceleration and acceleration ramps.

Speed Reference Limits

Details defining upper speed limits acting as clamps for forward and reverse references.

Ramps, Acceleration, Deceleration, and Jerk Times

Explains setting acceleration, deceleration times, and jerk rate for ramp profiles.

Protect Menu: Motor Thermal Protection

Defines overload current levels and actions for motor thermal protection.

Protect Menu: Alarm Settings

Configures alarm settings, including response to signal loss.

Protect Menu: Protections Configuration

Enables detection of under-load conditions, typically for pumps.

Protect Menu: Auto-reset and Restart

Describes the function that automatically restores locks and restarts the drive.

GT3000 Alarms and Faults

Monitor Overview and Keypad Display

Explains how the keypad displays drive status and monitor variables.

Common GT3000 Alarms

Lists and describes common alarm codes and their meanings.

GT3000 Fault Codes and Troubleshooting

Lists and describes common fault codes and their troubleshooting steps.

GT3000 Maintenance Procedures

Safety Precautions Before Maintenance

Emphasizes following safety shutdown and verification procedures before maintenance.

Preventive Maintenance Schedule

Outlines a schedule for regular checks to maintain drive performance.

PM System and Performance Checklist

Provides a detailed checklist for physical, visual, and system operation checks.

GT3000 System Options Overview

General System Options Overview

Introduces system options like circuit breakers, fuses, and contactors for the GT3000.

Detailed System Options Descriptions

Details various available options such as enclosures, input devices, fuses, and magnetics.

Appendix A: GT3000 Technical Data

Table A-1: Electrical Data

Provides electrical data for various drive models and configurations.

Table A-2: Enclosure Sizing for Cooling

Details enclosure sizing recommendations for cooling based on drive model.

Table A-3: Power Cable and Fuse Sizings (380-460 V AC)

Specifies power cable and fuse sizing for specific voltage ranges.

Table A-4: Power Cable and Fuse Sizings (525-690 V AC)

Specifies power cable and fuse sizing for higher voltage ranges.

Table A-5: Auxiliary Supply Details

Lists auxiliary supply details for different inverter types.

Table A-6: Reactors, Filters, and Output Reactors

Provides part numbers for line reactors, RFI filters, and output reactors.

Table A-7: Braking Units for 380-480 V Drives

Lists braking unit specifications for drives in the 380-480V range.

Table A-8: Braking Units for 525-690 V Drives

Lists braking unit specifications for drives in the 525-690V range.

Figure A.1: Dimensions and Weights (Sizes I-IIIL)

Shows overall dimensions and weights for drive sizes I through IIIL.

Figure A.2: Dimensions and Weights (Sizes IV-VIL)

Displays overall dimensions and weights for drive sizes IV through VIL.

Figure A-3: Dimensions and Weights (Sizes VII-VIIIx2)

Illustrates overall dimensions and weights for drive sizes VII, VIII, and coupled configurations.

Appendix B: GT3000 System Options

Table B-1: 6-Pulse Options (400 V, 460 V)

Lists GT 3000 6-Pulse options with 400V and 460V ratings.

Table B-2: 18-Pulse Clean Power Options (400 V, 460 V)

Details GT 3000 18-Pulse Clean Power options for 400V and 460V.

Table B-3: 6-Pulse Options (575 V)

Lists GT 3000 6-Pulse options for 575V ratings.

Figure B-1: GT 3000 Options Drive (1-30 HP)

Diagram showing GT 3000 drive options for 1-30HP models.

Figure B-2: GT 3000 Options Drive (40-60 HP)

Diagram illustrating GT 3000 drive options for 40-60HP models.

Figure B-3: GT 3000 Options Drive (60 HP, 6 Pulse)

Schematic of GT 3000 drive options for 60HP, 6 Pulse models.

Appendix C: Microprocessor Boards

Figure C.1: Microprocessor Basic Control Board Layout

Diagram showing the layout and components of the Microprocessor Basic Board.

Table C-1: Microprocessor Basic Board Jumpers and Switches

Lists jumper and switch settings for the Microprocessor Basic Board.

Figure C-2: Microprocessor Plus Control Terminal Board Layout

Diagram illustrating the Microprocessor Plus Control Terminal Board.

Table C-2: Microprocessor Plus Board Switches

Details jumper and switch configurations for the Microprocessor Plus Board.

Appendix Listing

ASIRobicon GT3000 Specifications

General IconGeneral
BrandASIRobicon
ModelGT3000
CategoryDC Drives
LanguageEnglish