Associated Equipment 6001A - User Manual

MODEL 6001A
ASSOCIATED
OPERATOR'S MANUAL
IMPORTANT SAFETY INSTRUCTIONS
1.
SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for the battery charger you have
purchased. You may need to refer to these instructions at a later date.
2.
CAUTION. To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may
burst causing personal injury and property damage.
3. Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
4. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to
persons.
5. To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger.
6. Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
7. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and electric
shock. If an extension cord must be used, make sure:
a. That the pins on the plug of extension cord are the same number, size, and shape as those of the plug on the charger;
b. That the extension cord is properly wired and in good condition; and
c. If the length of the extension cord is less than 25 feet, use a 16AWG cord, If 50 feet-12AWG, 100 feet-10AWG, 150 feet-8AWG.
8. Do not operate the charger with a damaged cord or plug, replace them immediately.
9. Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble the charger unless you are qualified to work on electrical products. If not, take it to a qualified serviceman when service or
repair is required. Incorrect reassembly may result in risk of electric shock or fire.
11. To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning. Turning off the
controls will not reduce this risk.
12.
WARNING - RISK OF EXPLOSIVE GASES
a. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING
NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR
CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
b. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of
any equipment you intend to use in vicinity of the battery. Review cautionary markings on these products and on the engine.
13.
PERSONAL PRECAUTIONS
a. Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
b. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c. Wear complete eye protection, and clothing protection. Avoid touching eyes while working near battery.
d. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enter eyes, immediately flood eyes with running
cold water for at least 10 minutes and get medical attention immediately.
e. NEVER smoke or allow a spark or flame in vicinity of the battery or engine.
f. Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short-circuit the battery or other electrical parts
that may cause an explosion.
g. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid
battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h. Use this charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than
in an automotive application. Do not use this battery charger for charging dry-cell batteries that are commonly used with home
appliances. These batteries may burst and cause injury to persons and damage to property.
i. NEVER charge a frozen battery.
14.
PREPARING TO CHARGE
a. If necessary to remove battery from vehicle to charge, always remove the grounded terminal from the battery first. Make sure all
accessories in the vehicle are off, so as not to cause an arc.
b. Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a
piece of cardboard or other non-metallic material as a fan.
c. Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.
d. Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer. This helps purge excessive gas
from cells. Do not overfill. For a battery without cell caps, carefully follow the manufacturer's recharging instructions.
e. Study all battery manufacturer's specific precautions such as removing or not removing the cell caps while charging and the
recommended rates of charge.
f. Determine voltage of the battery by referring to the car owner's manual and make sure that the output voltage selector switch is set at the
correct voltage. If the charger has adjustable charge rate, charge the battery initially at the lowest rate.
15.
CHARGER LOCATION
a. Locate the charger as far away from the battery as the DC cables permit.
b. Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
c. Never allow battery acid to drop on the charger when reading the specific gravity or filling battery.
d. Do not operate the charger in a closed-in area, or restrict ventilation in any way.
e. Do not set a battery on top of the charger.
1

Summary

Important Safety Instructions

Save These Instructions

Retain this manual for future reference regarding safety and operating procedures.

Battery Type Compatibility

Charge only wet cell, lead-acid, automotive type rechargeable batteries to avoid injury.

Charger Protection

Avoid exposing the charger to rain or snow if not specified on the unit.

Attachment Safety

Use only manufacturer-recommended attachments to prevent fire, shock, or injury.

Cord Handling

Pull by the plug, not the cord, to prevent damage and stress.

Extension Cord Usage

Use extension cords only if necessary, ensuring proper gauge and condition.

Damaged Equipment

Do not operate with damaged cords or plugs; seek professional service.

Risk of Explosive Gases

Batteries generate explosive gases; follow all instructions carefully.

Personal Safety Precautions

Take precautions like having aid, water, eye protection, and removing metal items.

Preparing the Battery for Charging

Follow steps for battery removal, ventilation, terminal cleaning, and voltage setting.

Safe Charger Placement

Position the charger away from the battery and ensure adequate ventilation.

DC Connection and Operation

DC Connection Precautions

Connect/disconnect clamps with the charger OFF and AC cord removed. Never let clamps touch.

Stop;Go Lite Indicators

Interpret GREEN, RED, RED/GREEN, or NO LIGHT signals for correct connection status.

Connecting to Battery in Vehicle

Follow steps for safe connection, including polarity checks and ground connections.

Connecting to Battery Outside Vehicle

Follow steps for safe connection to a removed battery, including cable use and clamp placement.

Grounding and AC Power

Grounding and AC Power Cord Instructions

Ensure proper grounding for safety and use the correct plug and outlet.

Side Terminal Connection Note

Use the side terminal for the positive clamp; refer to specific sections for negative.

Length of Charge Guidelines

Determine charge time based on battery size, state of charge, and electrolyte readings.

Assembly and Operation

Assembly Instructions

Attach the handle and front leg using provided screws.

Operating Instructions Overview

Ensure assembly before operation; understand timer and voltage/amp settings.

Using the Instrument Panel

Understand OFF, CONTINUOUS, and TIMED CHARGE settings on the timer.

Charging Batteries

Connect battery, set voltage/amps, and use timer for charging.

Boost Starting

Follow steps for boost starting, including accessory turn-off and timer settings.

Diesel Vehicles Charging

Fast charge diesel batteries for at least five minutes before attempting to start.

Vehicles with Two Batteries

Charging two batteries in parallel takes longer; connect to the battery closest to the starter.

Parallel Charging

Charge up to 10 batteries in parallel using a bus bar kit or booster cables.

Charging Sulfated Batteries

Understanding Sulfated Batteries

Sulfation is a white deposit from prolonged discharge; may prevent charging.

Two-Stage Charging Method

First stage breaks down sulfation, second stage provides slow charging.

Sulfated Battery Charging Procedure

Use lowest charge rate, monitor amperage rise, and charge until fully charged.

Wiring Diagram

Diagram showing internal electrical connections of the charger.

Maintenance Instructions

Replace worn clamps and jaws; only qualified personnel should perform disassembly.

Parts List

Model 6001 A Parts List

List of components for Model 6001A with corresponding part numbers.

Modèle 6001 A Liste des Pièces de Rechange

French list of replacement parts for Model 6001A.

Modelo 6001 A Lista de Partes

Spanish list of replacement parts for Model 6001A.

Associated Equipment 6001A Specifications

General

Output Voltage	6/12 VDC
Charge Rate	2/6/12A
Battery Type	Lead-Acid
Amperage	2/6/12A
Output Current	2/6/12A
Charging Rate	2/6/12A