Associated 6029 - User Manual

ASSOCIATE
D
LIMITED WARRANTY
Associated Equipment Corporation, makes this limited warranty to the original purchaser at retail of
the Battery Tester Model 6029.
The Company hereby warrants to the Purchaser that if the Product, or any part thereof, shall prove
to be defective due to improper workmanship or materials at any time up to and including one (1)
year from the date of Product's purchase at retail, then the Company shall repair or replace the
Product, or any part thereof, as the case may be, at the Company's option, without charge to the
Purchaser for parts and labor, provided that Purchaser follows the procedures set forth herein.
This limited warranty does not and shall not apply: (1) to any Product parts subject to normal wear
and tear, including, but not limited to, clamps and cables, (2) if the Product, or any part thereof, is
subject to accident, misuse, abuse, or operated contrary to the Company's instructions pertaining
to the Product, or (3) to the Product, or any part thereof, damaged by alteration, or by improper
repair or service not rendered by the Company.
To obtain warranty repairs, the Purchaser must take the following steps:
(1) Carefully and securely pack the Product for shipping. The Company is not and shall not be
responsible nor liable for damage to the Product caused by or during shipping.
(2) ENCLOSE PROOF OF PURCHASE AT RETAIL BY PURCHASER.
(3) Send the Product, with all postage, transportation and delivery charges prepaid, to
Associated Equipment Corporation, 5110 Brown, St. Louis, Missouri 63115.
(4) Request "Warranty Service" in writing. If the Purchaser does not request "Warranty Service" in
writing, the Product will be returned to the Purchaser at the Purchaser's sole cost and expense
with the Purchaser being charged for repairs or replacement. The Company assumes no
responsibility for cost or damages incurred by the Purchaser resulting from the Purchaser's
improper request for Warranty Service.
(5) Include a brief description of the problem.
If the problem is within the coverage of this limited warranty, the replaced or repaired Product will
be returned to the Purchaser at the Company's sole cost and expense. If the problem is not within
the coverage of this limited warranty, the product will be returned to the Purchaser after receipt of
his Bank Card information and a charge may be imposed for a repair cost estimate.
THIS IS THE ONLY EXPRESS LIMITED WARRANTY ASSOCIATED WITH THE PRODUCT AND THE
COMPANY NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME OR MAKE ANY OTHER
EXPRESS WARRANTY WITH RESPECT TO THE PRODUCT OTHER THAN THIS EXPRESS LIMITED
WARRANTY. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OF THIS PRODUCT IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM THE DATE OF THE
PRODUCT'S PURCHASE AT RETAIL BY THE PURCHASER. SOME STATES DO NOT ALLOW
LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU.
ASSOCIATED EQUIPMENT CORPORATION
5043 Farlin Avenue
St. Louis, MO 63115
X2209 REV. 11/00 027-0324
OPERATOR'S
MANUAL
MODEL 6029
BATTERY TESTER
SAFETY INFORMATION
Working in the vicinity of lead-acid battery is DANGEROUS due to EXPLOSIVE GASES generated by
the battery which can be ignited by a spark, cigarette or flame and blow the battery apart,
forcefully showering the area with battery pieces and acid.
To reduce the chance of exploding batteries follow instructions by manufacturers of batteries as
well as these instructions.
IN CASE OF ACCIDENT RINSE EYES WITH CLEAN WATER AT LEAST 5 MINUTES AND SEE A
DOCTOR IMMEDIATELY. NEVER USE EYE DROPS OR OTHER MEDICATION UNLESS DIRECTED BY
A DOCTOR.
When around lead-acid batteries wear eye protection and avoid touching or rubbing the battery as
well as clothing, skin and eyes. NEVER smoke, have an open flame or sparks near battery. Have
plenty of ventilation and keep your face as far as possible from the battery. Undercharged lead-
acid batteries will freeze during cold weather. Never test or charge a frozen battery. Do not allow
tools to drop onto a battery. Do not lay tester on battery.

Summary

Limited Warranty Information

Safety Information for Battery Testers

Lead-Acid Battery Hazards and Precautions

Details dangers of explosive gases and acid, and provides essential safety measures for handling lead-acid batteries.

Battery Load Test Procedures

Temperature Compensation for Load Testing

Explains how to adjust load test readings based on ambient temperature for accuracy.

Load Test Analysis Chart

Provides a guide to interpret battery condition based on meter action during a load test.

Tester Duty Cycle and Cooling

Outlines cooling time and duty cycle limits for the tester to ensure accurate readings and prevent damage.

Charging Voltage Test

Charging System Troubleshooting Hints

Offers solutions for low or high voltage issues identified during the charging system test.

Starter Motor Test Procedure

Battery Facts and Performance

Battery Performance and Storage Facts

Details battery performance at different temperatures and facts about charging, discharge, and storage.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The document describes the Associated Equipment Corporation Model 6029 Battery Tester, a device designed to evaluate the condition of 12-volt lead-acid batteries and their associated charging and starting systems.

Function Description

The Model 6029 Battery Tester performs three primary functions:

1. Battery Load Test: This test assesses the battery's ability to crank an engine by drawing current from the battery and measuring its voltage level under load. A good battery maintains a relatively steady voltage, while a defective battery shows a rapid voltage drop.
2. Charging Voltage Test (12 Volt Only): This test measures the output voltage of the alternator/regulator to detect under or overcharging, which can lead to poor battery performance and a shortened lifespan.
3. Starter Motor Test (12 Volt Vehicles): This test identifies excessive starter current draw, which can make starting difficult and reduce battery life.

Important Technical Specifications

• Model: 6029
• Voltage Compatibility: 12-volt systems for Charging Voltage Test and Starter Motor Test. The Battery Load Test appears to be applicable to both 6-volt and 12-volt batteries based on the mention of 12.4 (6.2) volts for state of charge.
• Load Test Duration: 10 seconds.
• Load Test Duty Cycle: Maximum of 3 load tests in a 5-minute period, with a 1-minute cool-down period between tests to prevent incorrect readings and unit damage.
• CCA Estimation Guidelines:
  • Small (4 cyl): ~300 CCA
  • Medium (6 cyl): ~400 CCA
  • Large (8 cyl): ~500 CCA

Usage Features

General Safety Information:

• Explosive Gases: Working near lead-acid batteries is dangerous due to explosive gases that can be ignited by sparks, cigarettes, or flames, potentially causing the battery to explode and shower the area with acid and debris.
• Eye Protection: Always wear eye protection.
• Contact Avoidance: Avoid touching or rubbing the battery, clothing, skin, and eyes.
• No Smoking/Flames/Sparks: Never smoke, have an open flame, or create sparks near the battery.
• Ventilation: Ensure plenty of ventilation and keep your face away from the battery.
• Frozen Batteries: Never test or charge a frozen battery, as undercharged lead-acid batteries can freeze in cold weather.
• Tool Handling: Do not allow tools to drop onto or lay on the battery.
• Accident Protocol: In case of acid contact, rinse eyes with clean water for at least 5 minutes and seek immediate medical attention. Do not use eye drops or other medication unless directed by a doctor.

Battery Load Test Procedure:

1. Turn off the engine, accessories, and battery test equipment.
2. Connect the negative (black) clamp to the negative battery post and the positive (red) clamp to the positive battery post. "Rock" clamps to ensure a good electrical connection. Use adapters for side terminals.
3. The tester's meter will indicate the battery's STATE OF CHARGE. If the charge is below 12.4 volts (or 6.2 volts for a 6V battery), recharge the battery before load testing. If recharging doesn't bring the voltage up, the battery is defective. If the needle is off scale to the left, check for loose or reversed clamps.
4. Note the battery's Cold Cranking Amps (CCA) rating. If unknown, use the provided estimation guidelines.
5. Depress the load switch for 10 seconds.
6. Read the meter at the end of 10 seconds with the switch still depressed. Refer to the LOAD TEST ANALYSIS chart.

Compensating for Low Temperatures: Low temperatures degrade battery performance. Adjust CCA readings based on temperature:

• 50°F: Read 100 CCA less than battery rating.
• 30°F: Read 200 CCA less than battery rating.
• 10°F: Read 300 CCA less than battery rating.

Load Test Analysis Chart:

• Needle in temperature-corrected green scale: Battery is GOOD.
• Little if any movement, needle in temperature-corrected yellow scale: Battery is QUESTIONABLE. RECHARGE AND RETEST.
• Noticeable meter movement and/or needle in temperature-corrected red scale: Battery is DEFECTIVE. REPLACE.

Charging Voltage Test Procedure (12 Volt Only):

1. Ensure the engine is at normal operating temperature.
2. Connect tester clamps to the battery as described in the Battery Load Test steps.
3. Turn off all lights and accessories. Operate the engine at a fast idle (approx. 1500 RPM).
4. Do not operate the tester's load switch.
5. Read the meter voltage. The needle should be in the Green (OK) area of the Charging System scale.
6. Turn on high beam lights and the blower on high. The meter needle should remain in the Green (OK) area.
7. If the meter needle goes to the Red (LO or HI) areas, the charging system is not operating correctly.

Troubleshooting Hints (Charging Voltage Test):

• LO Voltage: Possible causes include a loose belt, defective voltage regulator, or defective alternator.
• HI Voltage: Possible causes include loose or corroded connections or a defective voltage regulator.

Starter Motor Test Procedure (12 Volt Vehicles):

1. Ensure the engine is at normal operating temperature.
2. Connect tester clamps to the battery as described in the Battery Load Test steps.
3. Disable the ignition to prevent the car from starting.
4. Crank the engine and note the voltage reading during cranking.
5. A meter reading of 9 volts or less indicates excessive current draw, possibly due to bad connections, a failing starter motor, or a battery too small for the vehicle's requirements.

Maintenance Features

Limited Warranty:

• Coverage: One (1) year from the date of retail purchase against defects due to improper workmanship or materials.
• Remedy: Repair or replacement of the Product or any part thereof, at the Company's option, without charge for parts and labor, provided the Purchaser follows specified procedures.
• Exclusions:
  • Normal wear and tear parts (e.g., clamps and cables).
  • Damage due to accident, misuse, abuse, operation contrary to instructions.
  • Damage from alteration, improper repair, or service not rendered by the Company.
• Obtaining Warranty Repairs:
  1. Carefully and securely pack the Product for shipping (Company is not responsible for shipping damage).
  2. ENCLOSE PROOF OF PURCHASE AT RETAIL.
  3. Send the Product, with all postage, transportation, and delivery charges prepaid, to Associated Equipment Corporation, 5110 Brown, St. Louis, Missouri 63115.
  4. Request "Warranty Service" in writing. Failure to do so will result in the Product being returned at the Purchaser's expense, with charges for repairs or replacement.
  5. Include a brief description of the problem.
• Return Process: If covered by warranty, the repaired/replaced Product will be returned at the Company's expense. If not covered, the product will be returned after receipt of Bank Card information, and a charge may be imposed for a repair cost estimate.
• Implied Warranty: Any implied warranty of merchantability or fitness for a particular purpose is limited to one (1) year from the date of retail purchase. Some states may not allow this limitation.

General Battery Facts (Relevant to Maintenance):

• A warm battery charges faster than a cold battery.
• All batteries self-discharge; maintenance-free batteries self-discharge slower.
• Heavy discharge will not damage internal plates, but overcharge will.
• Battery freezing points: fully charged at -85°F, half-charged at -15°F, one-quarter charged at +15°F.
• A battery left in a state of discharge will sulfate and lose capacity.
• Batteries should be stored in the coolest area possible to reduce self-discharge.

Associated 6029 Specifications

General

Brand	Associated
Model	6029
Category	Test Equipment
Language	English