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AstroNova TrojanLabel T3-OPX - User Manual

AstroNova TrojanLabel T3-OPX
98 pages
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USER GUIDE

Table of Contents

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Summary

Introduction

Original Instructions

Describes the origin and authenticity of the manual's instructions.

Purpose of Instructions

States the primary goal of the user guide for correct operation.

Accessibility of Instructions

Details requirements for keeping the manual accessible to staff.

Required Knowledge

Outlines the employer's duty to ensure personnel read instructions.

General Information

Manufacturer Identification

Identifies AstroNova, Inc. as the manufacturer of the machine.

Machine Designation

States the official designation of the machine as Digital Over-Printer T3-OPX.

Machine Plate and Overview

Machine Plate Details

Details information found on the machine's identification plate.

General Description

Provides a high-level overview of the machine's components.

Purpose and Intended Use

Explains the machine's designated application and restrictions.

Foreseeable Misuse Warning

Warns against improper use, such as using unapproved inks.

Warning Symbols and Touchscreen Warnings

Crush Warnings

Describes crush warning stickers and their meaning.

Touchscreen Warnings

Details warnings related to the touchscreen, including heat and servicing.

T3-OPX Physical Overview

Front View

Illustrates and labels the front components of the T3-OPX.

Back View

Illustrates and labels the rear components of the T3-OPX.

Bottom View

Illustrates and labels the bottom components of the T3-OPX.

Media Entry Side View

Illustrates and labels the media entry side components.

Media Exit Side View

Illustrates and labels the media exit side components.

Connectors

Illustrates and labels the various connection ports on the unit.

T3-OPX Installation

Installation Overview

Provides an overview of the T3-OPX installation process on conveyor tables.

Important Precautions

Lists crucial safety and handling precautions before installation.

Required Items

Lists necessary tools and components for installation.

Mail Table Setup

Details the steps for setting up the mail table for installation.

Bracket System Installation

Describes the process of installing the bracket system onto the conveyor table.

Connecting Encoder and Table Controls

Explains how to connect encoder and table control cables.

Connecting Power and Network Cables

Guides on connecting power supply and network cables.

Powering On the Unit

Covers safety checks and the process of powering on the unit.

Calibrating Table Position and Leveling

Guides on calibrating table position and leveling the unit.

Installing Ink Cartridges

Explains the procedure for installing ink cartridges.

Purging the Unit

Describes the process of purging the print engine fluids.

Calibrating the Printhead

Outlines the steps for optional printhead calibration.

Nozzle Alignment

Details the procedure for aligning the nozzles.

Color Density Calibration

Explains how to calibrate color density.

Nozzle Health Alignment

Guides on aligning nozzle health for optimal printing.

Media Cleaner Installation

Describes the process of installing the media cleaner.

General Settings (HOME Tab)

Overview Menu

Explains the information displayed in the overview menu.

Settings Menu

Introduces the main settings menu and its options.

Network Button

Explains network configuration settings.

User Preferences Button

Covers user preference settings like language and job library.

User Management Button

Explains how to enable and manage user accounts.

Printing Preferences Button

Details settings for print queue and job speed.

Statistics Menu

Introduces the statistics menu and job history.

Shutdown Procedure

Describes the procedure for safely shutting down the unit.

Exporting Statistics Data

Guides on exporting and viewing statistical data.

Transferring Print Jobs with Xitron RIP

Starting the Xitron RIP Server

Explains how to start the Xitron RIP server.

Transferring Jobs via Web Client

Guides on transferring jobs using the web interface.

Media Size Adjustment

Describes how to adjust media size for jobs.

Artwork Rotation

Explains how to rotate artwork for jobs.

Offsetting Artwork

Details how to move artwork using offset controls.

Creating Custom Media Sizes

Guides on creating custom media profiles.

Printing from Job Library

Printing a Job from the Library

Provides an overview of printing jobs from the library.

Operation Menus

General Counter

Explains the function and reset of the general page counter.

Handling Overview

Describes the functions of the handling menu.

Initialize Height Control

Explains how to initialize height control for the print unit.

Conveyor Speed Controls

Explains how to control conveyor belt speed.

Physical Emergency Stop Button

Explains the function and placement of the emergency stop button.

Maintenance Overview

Introduces the maintenance menu and its functions.

Remove Service Tray

Details the process for removing the service tray.

Install Service Tray

Guides on installing a new service tray.

Uncap and Cap Print Head

Explains how to uncap and cap the printhead.

Job Library Management

Explains where jobs are stored and managed.

Print Queue Management

Explains how print jobs are queued and managed.

Media Settings Overview

Introduces the media settings for printing.

Creating New Media Profiles

Guides on creating new media profiles.

Basic Tab Settings

Details typical settings managed in the basic tab.

Auto Height Adjustment

Guides on automatic height adjustment of media.

Advanced Tab Settings

Details settings managed in the advanced tab.

Setting Up Media Profiles

Guides on creating media profiles.

Automatically Calibrating Job;Media Height

Automatic Height Adjustment Process

Guides through the automated height adjustment process.

Printing on Uneven Surfaces

Die-to-Die Overlap Feature

Explains the die-to-die overlap feature for uneven surfaces.

Adjusting Die-to-Die Overlap

Details the steps to adjust die-to-die overlap.

Individual Die-to-Die Alignment

Guides on performing individual die-to-die alignment.

Removing Die-to-Die Alignment

Explains how to reset die-to-die alignment values.

Edge Sensor (TOF Control)

Edge Sensor Overview

Details the components of the edge sensor.

Adjusting Sensor to Media

Guides on adjusting the edge sensor's sensitivity.

User Replaceable Parts

Ink Cartridge Part Numbers

Lists part numbers for ink cartridges.

Service Tray Replacement

Explains when and how to replace the service tray.

Service Tray Replacement Process

Details the step-by-step process for service tray replacement.

Moving Service Tray Manually

Explains how to manually move the service tray.

Fuse Power Inlet Replacement

Guides on replacing the fuse in the power inlet.

Aerosol Filter Replacement

Explains the function and replacement of the aerosol filter.

Aerosol Filter Replacement Process

Details the steps for replacing the aerosol filter.

RIP Installation (XITRON)

Software Requirements and Recommendations

Lists minimum software and hardware requirements.

Installation Process

Step-by-step guide for installing the Xitron RIP.

Linking TrojanControl

Explains how to link TrojanControl with the RIP server.

Debugging RIP Settings

Introduces the PostFlight tool for debugging RIP settings.

Debugging Connections

Debugging Connections Overview

Covers connecting external PCs for debugging.

Controls for T1030 (Webpath Board)

Lists commands for the T1030 webpath board.

Physical Data

MT1 Illustrations

Provides top view dimensions for MT1.

MT1 Front View Dimensions

Shows front view dimensions for MT1.

Isometric View (with Accessories)

Displays an isometric view of the T3-OPX with accessories.

MT2 Illustrations

Provides top view dimensions for MT2.

MT2 Front View Dimensions

Shows front view dimensions for MT2.

Specifications

T3-OPX Specifications

Details operational and environmental specifications for T3-OPX.

Resolution Specifications

Explains the printhead resolution and modes.

MailTable 1 (MT1) Specifications

Lists specifications for MailTable 1.

MailTable 2 (MT2) Specifications

Lists specifications for MailTable 2.

AstroNova TrojanLabel T3-OPX Specifications

General IconGeneral
Operating Temperature41°F to 104°F (5°C to 40°C)
Print TechnologyThermal Transfer / Direct Thermal
Max Print Speed12 inches per second (305 mm/s)
Resolution300 dpi
ConnectivityEthernet, USB, Serial (RS-232)
Operating System CompatibilityWindows
Ink CartridgesThermal transfer ribbons (wax, wax-resin, resin)
Label Roll Diameter8 inches (203 mm) outer diameter
Power Requirements100-240V AC, 50/60 Hz
Media Width Range1" (25.4 mm) to 4.5" (114.3 mm)