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ATS CyberChiller Series - User Manual

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(©October, 2006)
CyberChiller Series Installation, Operation & Maintenance Manual

Table of Contents

Questions and Answers

  • J
    Joseph LittleAug 19, 2025
    Why won't my ATS CyberChiller unit start?
    • T
      Tiffany NorrisAug 19, 2025
      If your ATS Chiller unit fails to start, it could be due to several reasons: * Incorrect phasing or voltage. In this case, correct the phase or voltage input. * Power failure. Check the power source, power inlet, and fuses. * Overload protection tripped. Identify the cause of the overload and reset the circuit breaker(s) or motor starter(s).
  • J
    jessemooreAug 21, 2025
    What to do if my ATS CyberChiller Chiller compressor fails to start?
    • J
      James RuizAug 21, 2025
      If your ATS Chiller compressor fails to start, there could be several reasons: * The temperature setpoint may be too high. Adjust it to the desired temperature. * The compressor internal protector might be open. Check the compressor for a short circuit or ground. * There could be a complete loss of refrigerant charge, activating the low-pressure safety switch. Locate and repair the leak, then recharge the system. * The condenser pressure may be too high, activating the high-pressure safety switch. Check the condenser for obstructions. * The minimum off time may not have expired. Wait for the time to expire.
  • K
    kelsey77Aug 23, 2025
    Why is the head pressure too high in my ATS Chiller?
    • J
      joseph63Aug 25, 2025
      High head pressure in your ATS Chiller can be caused by: * Low condenser airflow, indicated by excessively warm air leaving the condenser fan. Open air passages, clean the coil, and check the condenser fan(s). * Air or other non-condensible gas in the system. Recover the system and recharge it. * An overcharge of refrigerant. Reclaim excess refrigerant from the system. * Condenser/drycooler fans not operating. Check the main voltage power source to the unit.
  • C
    Christopher WarrenAug 26, 2025
    Why is the condenser pressure too high on my ATS CyberChiller?
    • C
      Christopher KimAug 26, 2025
      High condenser pressure in your ATS Chiller can stem from: * Non-condensable gas or air in the system. Recover the system and recharge. * A blocked condenser air intake. Remove debris and clean the condenser. * An overcharge of refrigerant. Reclaim excess refrigerant from the system. * A condenser fan not operating. Check the pressure/temperature operating switches and motor. Replace as needed. * A condenser pressure regulating valve setting that is too high. Adjust to obtain the correct pressure.
  • L
    lewisjenniferAug 28, 2025
    What causes low suction pressure in my ATS CyberChiller?
    • T
      Timothy WintersAug 28, 2025
      Low suction pressure in your ATS Chiller can result from: * Loss of refrigerant, indicated by bubbles in the sight glass. Locate and repair the leak, then recharge the system. * An expansion valve stuck in the open position, indicated by an abnormally cold suction line. Repair or replace the valve. * Low charge, flash gas in the liquid line, indicated by bubbles in the sight glass. Repair the leak and recharge the system. * A clogged drier/strainer, which feels cool to the touch. Replace the drier/strainer. * An obstructed expansion valve, indicated by a loss of capacity. Replace the valve. * Loss of control fluid from the expansion valve control head, indicated by bubbles in the sight glass. Replace the valve or control head.
  • T
    Taylor HallAug 30, 2025
    Why is my ATS CyberChiller Chiller compressor so noisy?
    • B
      Brian JonesAug 30, 2025
      A noisy compressor in your ATS Chiller can be due to: * An expansion valve stuck in the open position, leading to an abnormally cold suction line. Ensure the feeder bulb is tight on the suction line and check operation and superheat. * A broken compressor valve, indicated by compressor knocking and suction pressure rising faster than 2 lbs/min after shutdown. Replace the compressor. * Worn or scarred compressor bearings. Replace the compressor. * Liquid slugging. The system may be overcharged, so reclaim excess refrigerant. * A scroll compressor not properly phased. Correct the phase at the main power source, but do not rewire the compressor.
  • C
    Cynthia BooneSep 1, 2025
    What causes the pump to fail to start on my ATS CyberChiller?
    • J
      Jennifer WelchSep 2, 2025
      If your ATS Chiller pump fails to start, it could be due to: * Power failure. Check the main voltage power source input cable. * The control transformer circuit breaker tripped. Check for a short circuit or ground fault; if none, reset the circuit breaker. * A defective contactor. Repair or replace it. * The motor starter protector tripped. Reset the motor starter protector and check the amperage of the motor. Compare to the setting on the motor circuit controller and adjust to FLA.
  • A
    Adam StephensSep 4, 2025
    Why does the evaporator coil ice up on my ATS Chiller?
    • S
      Stephen JohnsonSep 4, 2025
      If the evaporator coil ices up on your ATS Chiller, it could be due to: * Temperature setting too low. Increase the temperature setpoint. * Low refrigerant charge. Find the leak, repair it, and recharge the system. * Low water flow rate. Increase the flow rate.
  • K
    Kathryn RobertsSep 6, 2025
    What causes low head pressure in my ATS Chiller?
    • S
      Seth IrwinSep 6, 2025
      Low head pressure in your ATS Chiller is often caused by a loss of refrigerant, indicated by bubbles in the sight glass. Repair the leak and recharge the system.
  • S
    silvamariahSep 8, 2025
    Why is my ATS Chiller system short of capacity?
    • M
      Mrs. Lindsey AllenSep 8, 2025
      If your ATS Chiller system is short of capacity, it could be due to: * Low refrigerant, indicated by bubbles in the sight glass. Check for leaks, repair, and recharge the system. * An expansion valve stuck or obstructed, leading to short cycling or continuous running. Remove the valve and clear the obstruction or replace the valve. * A clogged drier/strainer, which feels cold. Replace it with a new drier/strainer.

Summary

CyberChiller System Introduction and Overview

Product Description, Capabilities, and Design

Details CyberChiller systems, their features, application ranges, and general design elements, including components and construction.

Safety Features and Precautions

Covers integrated safety devices, operational precautions, symbols, and general safety guidelines for safe unit operation and maintenance.

Product Warranty and General Safety Guidelines

Product Warranty Terms and Conditions

Outlines the standard limited warranty, its terms, exclusions, and limitations of liability for the CyberChiller system.

General Safety Guidelines and Symbol Explanation

Explains safety symbols used in the manual and provides essential safety precautions for unit operation and maintenance.

CyberChiller Installation Procedures

Receiving, Rigging, and Site Preparation

Covers equipment inspection upon delivery, site setup, rigging guidelines, and unit placement requirements for safe installation.

Indoor;Outdoor Unit and Pump Package Installation

Provides installation specifics for indoor units, outdoor condensers, fluid coolers, and pump packages, including mounting and clearance.

Piping, Utilities, and System Charging

Details refrigerant/fluid piping, power/control wiring, system settings, and refrigerant charging procedures for R-22 and R407C.

CyberChiller Operation, Maintenance, and Troubleshooting

Start-Up and Commissioning Procedures

Step-by-step guide for system start-up, operational description, coolant system checks, and controller programming.

Periodic Maintenance and Component Care

Recommends general maintenance tasks, compressor servicing, outdoor unit upkeep, and strainer cleaning.

Troubleshooting and Field Repairs

Provides guidance for diagnosing issues, performing leak detection, repairs, component replacement, and system cleanup.

CyberChiller Product Support and Contact Information

Technical Support and Parts Information

Details how to contact SATS for technical assistance, warranty claims, and ordering spare or replacement parts.

ATS CyberChiller Series Specifications

General IconGeneral
Fluid CompatibilityWater, Water/Glycol Mixtures
Temperature Stability±0.1°C
RefrigerantR404A
Control SystemPID Controller
Power Supply230V/50Hz, 400V/50Hz
Compressor TypeHermetic Scroll
DimensionsVaries by model
WeightVaries by model
Temperature Range-20°C to +90°C (depending on model)
Pump TypeCentrifugal

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