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Audi A4 1995 User Manual

Audi A4 1995
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Repair Manual
Audi 100 1991 , Audi 80 1992 ,
Audi A1 2011 , Audi A2 2001 ,
Audi A3 1997 , Audi A3 2004 ,
Audi A4 1995 , Audi A4 2001 ,
Audi A4 2008 ,
Audi A4 Cabriolet 2003 ,
Audi A5 Cabriolet 2009 ,
Audi A5 Coupé 2008 ,
Audi A5 Sportback 2010 ,
Audi A6 1995 , Audi A6 1998 ,
Audi A6 2005 , Audi A6 2011 ,
Audi A7 Sportback 2011 ,
Audi A8 1994 , Audi A8 2003 ,
Audi A8 2010 , Audi Cabriolet 1991 ,
Audi Q5 2008 , Audi Q7 2007 ,
Audi R8 2007 , Audi TT 1999 ,
Audi TT 2007
Refrigerant R134a Servicing
Edition 01.2011
Service
Service Department. Technical Information

Table of Contents

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Audi A4 1995 Specifications

General IconGeneral
BrandAudi
ModelA4 1995
CategoryAir Conditioner
LanguageEnglish

Summary

Service

Repair Manual

Overview of the repair manual's scope.

Refrigerant R134a Servicing

Specific service procedures for R134a refrigerant.

00 - General, Technical Data

1 General Information

General information related to the A/C system.

1.1 A/C System

Detailed information about the Air Conditioning system.

1.1.1 Refrigerant R134a

Details about Refrigerant R134a.

1.1.2 Refrigerant R134a Characteristics

Characteristics and properties of Refrigerant R134a.

Refrigerant R134a Physical Data

Physical properties and data of Refrigerant R134a.

1.1.3 Refrigerant R134a Vapor Pressure Table

Vapor pressure table for R134a refrigerant.

1.1.4 Handling Refrigerant

Safe handling procedures for refrigerants.

1.1.5 Refrigerant Oil

Information about refrigerant oils used in A/C systems.

1.1.6 Refrigerant Oil Characteristics

Properties and characteristics of refrigerant oils.

1.1.7 Safety Precautions

General safety measures for working with A/C systems.

1.1.8 Safety Precautions for Working with Extraction and Charging System

Safety measures for extraction/charging systems.

1.1.9 Handling Pressure Vessels

Safe handling procedures for pressure vessels.

1.1.10 Service and Recycling Units

Information on service and recycling equipment.

1.1.12 Repairing A/C System

Procedures for repairing A/C systems.

1.2 Laws and Regulations

Legal requirements and regulations for refrigerant handling.

1.2.1 Laws and Regulations

Specific laws and regulations applicable in Germany.

Technical Regulations For Compressed Gases (TRG) 400, 401, 402

Technical regulations concerning compressed gases.

1.2.2 Charging Systems Not Requiring a Permit

Guidelines for charging systems that do not require a permit.

1.2.3 Extraction System Group Classifications

Classification of extraction systems used in workshops.

1.3 A/C System Principles

Fundamental principles of Air Conditioning systems.

1.3.1 Physical Principles

Basic physical principles relevant to A/C systems.

1.3.2 Pressure and Boiling Point

Relationship between pressure and boiling point in fluids.

1.3.3 Comfort

How A/C systems contribute to passenger comfort.

1.3.4 A/C System Operation

How the Air Conditioning system operates.

1.4 Refrigerant Circuit and Components

Components and layout of the refrigerant circuit.

1.4.1 Refrigerant Circuit Precautions

Important precautions for working with the refrigerant circuit.

1.4.2 Component Replacement

Procedures for replacing components in the refrigerant circuit.

1.4.3 Connections For Quick-Release Coupling On Refrigerant Circuit

Details on quick-release couplings in the refrigerant circuit.

1.4.4 O-Ring Seals

Specifications and usage of O-ring seals.

1.4.5 Quick-Release Connections on Refrigerant Lines

Specifics of quick-release connections on refrigerant lines.

1.4.6 Refrigerant Circuit Connections with Valve for Switches

Connections with valves for switches in the refrigerant circuit.

1.4.7 Refrigerant Circuit Pipes and Hoses

Information on refrigerant circuit pipes and hoses.

1.4.8 Refrigerant Circuit Pressures and Temperatures

Normal operating pressures and temperatures in the refrigerant circuit.

1.4.9 Refrigerant Circuit, Converting R12 to R134a

Steps for converting R12 A/C systems to R134a.

1.4.10 Refrigerant Circuit, Cleaning

Procedures for cleaning the refrigerant circuit.

1.4.11 Refrigerant Circuit, Flushing

Detailed instructions for flushing the refrigerant circuit.

1.4.12 Refrigerant Circuit Flushing With Compressed Air and Nitrogen

Flushing the refrigerant circuit using compressed air and nitrogen.

1.4.13 Refrigerant Circuit Flushing With Refrigerant R134a

Flushing the refrigerant circuit using R134a refrigerant.

1.4.14 Refrigerant Circuit, Repairing

General guidelines for repairing the refrigerant circuit.

1.4.15 Switches and Sensors

Information on switches and sensors in the refrigerant circuit.

2 Description and Operation

2.1 Refrigerant Circuit

Detailed description of the refrigerant circuit.

2.1.1 A/C Compressor

Details on the A/C compressor, its types and operation.

2.1.2 Adapter for Assembling Flushing Circuit

Adapters required for assembling flushing circuits.

2.1.3 Condenser

Function and characteristics of the condenser.

2.1.4 Connections with Schrader Valve

Details on connections using Schrader valves.

2.1.5 Connections with Primary Sealing Valve (Ball Valve)

Connections with primary sealing (ball) valves.

2.1.6 Evaporator

Function of the evaporator in the A/C system.

2.1.7 Expansion Valve

Role and operation of the expansion valve.

2.1.8 Fluid Reservoir

Function of the fluid reservoir in the A/C system.

2.1.9 Flushing Circuit Block Diagrams

Diagrams illustrating refrigerant circuit flushing procedures.

2.1.10 O-Ring Seals

Specifications and usage of O-ring seals.

2.1.11 Pressure Relief Valve

Function and operation of the pressure relief valve.

2.1.12 Refrigerant Circuit Components, High and Low Pressure Sides

Components on the high and low pressure sides of the refrigerant circuit.

2.1.13 Refrigerant Circuit with Expansion Valve, Pressures and Temperatures

Pressures and temperatures in circuits with expansion valves.

2.1.14 Refrigerant Circuit with Restrictor and Reservoir, Pressures and Temperatures

Pressures and temperatures in circuits with restrictors and reservoirs.

2.1.15 Refrigerant Pipe With Inner Heat Exchanger

Details on refrigerant pipes with inner heat exchangers.

2.1.16 Reservoir

Function and replacement of reservoirs.

2.1.17 Restrictor

Function and replacement of restrictors.

2.2 Switches and Sensors on Refrigerant Circuit and Connections

Identification and function of switches and sensors.

2.2.1 A/C Compressor Regulator Valve -N280-

Operation and function of the A/C compressor regulator valve.

2.2.2 A/C Compressor Speed Sensor -G111-

Function of the A/C compressor speed sensor.

2.2.3 A/C Pressure Switch -F129-

Functions of the A/C pressure switch.

2.2.4 A/C Pressure/Temperature Sensor -G395-

Function of the A/C pressure/temperature sensor.

2.2.5 A/C Refrigerant High Pressure Switch -F23-

Function of the high pressure switch.

2.2.6 A/C Refrigerant High Pressure Switch -F118-

Function of the high pressure switch.

2.2.7 A/C Refrigerant Low Pressure Switch -F73-

Function of the low pressure switch.

2.2.8 High Pressure Sensor -G65-

Function of the high pressure sensor.

2.2.9 Refrigerant Temperature Sensor -G454-

Function of the refrigerant temperature sensor.

2.3 Electrical Components Not on Refrigerant Circuit

Electrical components not directly part of the refrigerant circuit.

2.3.1 Radiator Fan Control Module -J293-

Operation of the radiator fan control module.

2.4 A/C Service Station

Information on using the A/C service station.

2.4.1 A/C System, Operating after Charging

Procedures for operating the A/C system after charging.

2.4.2 Using Service Station

Guidelines for operating and using the A/C service station.

3 Specifications

3.1 Charging Refrigerant

Procedures and guidelines for charging refrigerant.

3.2 Refrigerant R134a Capacities

Refrigerant R134a capacities for various Audi models.

3.2.1 Capacities, Audi A1 (8X_) from MY 11

R134a capacities for Audi A1 (8X_) from MY 11.

3.2.2 Capacities, Audi A2 (8Z_) from MY 01

R134a capacities for Audi A2 (8Z_) from MY 01.

3.2.4 Capacities, Audi A3 (8P_) from MY 04

R134a capacities for Audi A3 (8P_) from MY 04.

3.2.5 Capacities, Audi TT (8J_) from MY 07

R134a capacities for Audi TT (8J_) from MY 07.

3.2.6 Capacities, Audi 80 (8A_/8C_), Audi Coupe (8B_) and Audi Cabriolet (8G_), from MY 2002

R134a capacities for Audi 80, Coupe, and Cabriolet from MY 2002.

3.2.7 Capacities, Audi A4 (8D_), from MY 95

R134a capacities for Audi A4 (8D_) from MY 95.

3.2.8 Capacities, A4 (8E_) 01 and Audi A4 Cabriolet (8H_), from MY 03

R134a capacities for Audi A4 (8E_) and A4 Cabriolet (8H_).

3.2.10 Capacities, Audi 100 and Audi A6 (4A_), from MY 98

R134a capacities for Audi 100 and A6 (4A_) from MY 98.

3.2.11 Capacities, Audi A6 (4B_) from MY 1998 and Audi allroad from MY 2005

R134a capacities for Audi A6 (4B_) and allroad from MY 1998/2005.

3.2.12 Capacities, Audi A6 (4F_), from MY 05

R134a capacities for Audi A6 (4F_) from MY 05.

3.2.13 Capacities, Audi A6 (4G_) from MY 11 and Audi A7 (4G_) from MY 11

R134a capacities for Audi A6 (4G_) and A7 (4G_) from MY 11.

3.2.14 Capacities, Audi V8 (4C_) from MY 94

R134a capacities for Audi V8 (4C_) from MY 94.

3.2.15 Capacities, Audi A8 (4D_) from MY 94

R134a capacities for Audi A8 (4D_) from MY 94.

3.2.16 Capacities, Audi A8 (4E_) from MY 03

R134a capacities for Audi A8 (4E_) from MY 03.

3.2.17 Capacities, Audi A8 (4H_) from MY 10

R134a capacities for Audi A8 (4H_) from MY 10.

3.2.18 Capacities, Audi Q7 (4L_), from MY 06

R134a capacities for Audi Q7 (4L_) from MY 06.

3.2.19 Capacities, Audi R8 (42_) from MY 08

R134a capacities for Audi R8 (42_) from MY 08.

3.3 Refrigerant Oils

Information on types and properties of refrigerant oils.

3.4 Refrigerant Oil Capacities

Specific capacities of refrigerant oil for various models.

3.4.1 Capacities, Audi A1 (8X_) from MY 11

Refrigerant oil capacities for Audi A1 (8X_) from MY 11.

3.4.2 Capacities, Audi A2 (8Z_) from MY 01

Refrigerant oil capacities for Audi A2 (8Z_) from MY 01.

3.4.3 Capacities, Audi A3 (8L_) 1997 through MY 2004 and Audi TT (8N_), from MY 1999

Refrigerant oil capacities for Audi A3 (8L_) and TT (8N_).

3.4.4 Capacities, Audi A3 (8P_) from MY 04

Refrigerant oil capacities for Audi A3 (8P_) from MY 04.

3.4.5 Capacities, Audi TT (8J_) from MY 07

Refrigerant oil capacities for Audi TT (8J_) from MY 07.

3.4.6 Capacities, Audi 80 (8A_/8C_), Audi Coupe (8B_) and Audi Cabriolet (8G_), from MY 2002

Refrigerant oil capacities for Audi 80, Coupe, and Cabriolet from MY 2002.

3.4.7 Capacities, Audi A4 (8D_), from MY 95

Refrigerant oil capacities for Audi A4 (8D_) from MY 95.

3.4.8 Capacities, A4 (8E_) 01 and Audi A4 Cabriolet (8H_), from MY 03

Refrigerant oil capacities for Audi A4 (8E_) and A4 Cabriolet (8H_).

3.4.10 Capacities, Audi 100 and Audi A6 (4A_), from MY 98

Refrigerant oil capacities for Audi 100 and A6 (4A_) from MY 98.

3.4.11 Capacities, Audi A6 (4B_) 98 and Audi allroad from MY 05

Refrigerant oil capacities for Audi A6 (4B_) and allroad from MY 1998/2005.

3.4.12 Capacities, Audi A6 (4F_), from MY 05

Refrigerant oil capacities for Audi A6 (4F_) from MY 05.

3.4.13 Capacities, Audi A6 (4G_) from MY 11 and Audi A7 (4G_) from MY 11

Refrigerant oil capacities for Audi A6 (4G_) and A7 (4G_) from MY 11.

3.4.14 Capacities, Audi V8 (4C_) from MY 94

Refrigerant oil capacities for Audi V8 (4C_) from MY 94.

3.4.15 Capacities, Audi A8 (4D_) from MY 94

Refrigerant oil capacities for Audi A8 (4D_) from MY 94.

3.4.16 Capacities, Audi A8 (4E_) from MY 03

Refrigerant oil capacities for Audi A8 (4E_) from MY 03.

3.4.17 Capacities, Audi A8 (4H_) from MY 10

Refrigerant oil capacities for Audi A8 (4H_) from MY 10.

3.4.18 Capacities, Audi Q7 (4L_), from MY 06

Refrigerant oil capacities for Audi Q7 (4L_) from MY 06.

3.4.19 Capacities, Audi R8 (42_) from MY 08

Refrigerant oil capacities for Audi R8 (42_) from MY 08.

4 Diagnosis and Testing

4.1 Pressure Gauge, Tests and Measurements

How to use pressure gauges for testing and measurements.

4.2 Leak Detection

Methods for detecting leaks in the refrigerant circuit.

4.2.1 Refrigerant Circuit, Determining Leaks

Steps to determine refrigerant circuit leaks.

Filling Leak Detection Additive When The Refrigerant Circuit Is Empty

Adding leak detection additive to an empty refrigerant circuit.

Leak Detection Additive With Filled Refrigerant Circuit, Filling

Adding leak detection additive to a filled refrigerant circuit.

Detecting Leaks On Refrigerant Circuit Using UV Lamp VAS 6196/4

Using a UV lamp to detect leaks in the refrigerant circuit.

4.3 Refrigerant Circuit Concerns

Common issues and concerns related to the refrigerant circuit.

4.4 Pressures, Checking

How to check refrigerant circuit pressures.

4.4.1 Checking Pressure with Service Station

Checking pressures using an A/C service station.

4.4.2 Test Prerequisites

Conditions and checks required before testing pressures.

4.4.3 Pressures, Checking

General procedure for checking pressures.

4.4.6 Checking Pressures On Vehicles With Expansion Valve and Fluid Reservoir - Internally Regulated Compressor

Checking pressures for vehicles with expansion valves and fluid reservoirs.

4.4.7 Specified values Vehicles With Expansion Valve and Fluid Reservoir - Internally Regulated Compressor

Specified pressure values for vehicles with expansion valves and fluid reservoirs.

5 Removal and Installation

5.3 Compressor, Replacing Without Flushing Refrigerant Circuit

Replacing the compressor without flushing the circuit.

5.4 Compressor, Replacing Due to Leakage Or Internal Damage

Replacing the compressor due to leakage or internal damage.

6 Special Tools

6.1 Commercially Available Tools and Materials

List of available tools and materials.

Leak Detection System VAS 6201

Information on the VAS 6201 leak detection system.

Puller for A/C Clutch V.A.G 1719 (for Zexel A/C Compressor)

Tool for removing A/C clutch from Zexel compressors.

Adapter Set For Refrigerant Circuit R134a V.A.G 1785/1-10

Adapter set for refrigerant circuit flushing.

Valve adapter

Details on valve adapters for refrigerant connections.

Adapter Set With Service Connection V.A.G 1786

Adapter set for service connections.

Socket Insert -T10364-

Socket insert for service connections and valve units.

Fin Comb

Tool for cleaning condenser fins.

Fill Hoses

Information on fill hoses for refrigerant cylinders.

Valve Caps With Spare Seals (for 5/8"-18 UNF thread)

Valve caps with spare seals for charging hoses.

Quick-Release Coupling Adapter For Service Connections

Adapters for quick-release couplings on service connections.

6.2 Improvised Tools

Methods for improvising tools.

Charging Hose With Connection For Workshop Compressed-Air System

Charging hose for workshop compressed-air systems.

Cautions & Warnings

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