EasyManua.ls Logo

Aumuller ferralux KSA Series - User Manual

Default Icon
72 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
2011W03
Chain drive
KSA xxx
in 24V DC and 230V AC
ferralux
®
Mounting Instructions
in accordance with machine directive VI)2006/42/EG (annex

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Aumuller ferralux KSA Series and is the answer not in the manual?

Summary

Mounting Instructions

Overview of Abbreviations

General Instructions

Guidelines for assembly, electrical connection of drives, and adherence to directives.

Risk Assessment and Information Transfer

Risk Assessment Procedure

Process for identifying dangers, analyzing risks, and evaluating protection class.

Information Transfer

Turning over assembly and operating instructions to the end user.

Important Safety Instructions

General Assembly and Operation Safety

Crucial warnings regarding clamping, crushing, and electrical hazards.

Assembly, Operation, and Maintenance Guidelines

Instructions for skilled personnel, proper assembly, and use.

Spare Parts and Control Units

Use of manufacturer's parts and control units for warranty.

Area of Application

Specifies suitability for listed window types and adherence to regulations.

Electrical Connection and Cable Routing

Safety and regulatory adherence for wiring and connections.

Certificates

Declaration of Incorporation

Intended Use and Application Area

Application Area

For electromotive opening/closing of building openings in facades and roofs.

Application Range

Defines casement dimensions, weight, type, and opening direction considerations.

Suitability for Roof Windows

Symbols Explanation

Visual guide for suitability ratings (suitable, not so suitable, doubtful).

General Casement Dimension Ranges

Provides typical dimensions for various casement types and drive contact points.

Suitability for Facade Windows

General Casement Dimension Ranges

Details dimensions and types for facade windows like top-hung, side-hung, etc.

Checks Prior to Assembly

Drive Storage and Initial Checks

Guidelines for storing drives and checking their completeness and condition.

Intended Use and Assembly Requirements

Verifying application suitability and checking structural requirements.

Load Transfer and Protective Measures

Ensuring proper load transfer and determining necessary protective measures.

Predictable Faulty Application

Warning against common misuse scenarios leading to damage.

Chain Drive KSA xxx in 24 V DC

Detailed Diagrams and Overview

Visual representation of the drive, dimensions, and key components.

Technical Description and Features

Lists product features like soft start, aluminum housing, and maintenance-free operation.

Operation Parameters and Versions

Details electrical specs, forces, stroke, and available drive versions (S2, MP).

Chain Drive KSA xxx in 230 V AC

Detailed Diagrams and Overview

Visual representation of the 230V AC drive, dimensions, and components.

Technical Description and Features

Lists product features for the 230V AC version.

Operation Parameters and Versions

Details electrical specs, forces, stroke, and available drive versions (S2, MP).

Chain Drives Type List and Force Path Diagrams

Application and Case Loading

Illustrates drive application and loading scenarios for different voltages.

Force-Stroke Diagrams

Graphical representation of force vs. stroke for various drive models.

Requirements for Assembly

General Assembly Conditions

Lists conditions to be met for proper assembly into a complete machine.

Necessary Tools

Lists essential tools required for mounting drives and brackets.

Scope of Delivery and Drive Facing

Scope of Delivery Items

Lists the components included in the drive's scope of delivery.

Covering Profile System

Details the KSA covering profile for aesthetic integration and protection.

Casement Brackets and Profile-Specific Systems

All-Purpose Casement Brackets

Describes various bracket types like F14, F16, F33, F38 for different window profiles.

Profile-Specific Brackets

Details brackets like F16-1, F29-2 designed for specific profile systems.

Base Plates and Z-Brackets

Components used for mounting and securing brackets to window profiles.

Bracket Type Assignment to Window Type

Mounting Brackets and Sets

Overview of bracket types and their corresponding window applications.

Window Application Types

Illustrates how different brackets are applied to various window types (top-hung, side-hung, etc.).

Bracket Sets

Bracket Set F

Details the components and application of Bracket Set F.

Bracket Set D-1

Components and usage of Bracket Set D-1 for inward opening windows.

Bracket Set K87

Information on Bracket Set K87 for top-hung projecting windows.

Selection of Fastening Devices

Fastening Material Examples

Guidance on selecting appropriate screws and materials for different window profiles.

Fastening Possibilities

Illustrates various methods for securely attaching brackets to window profiles.

Bracket Type Assignment to Window Type

Mounting Brackets and Sets

Visual guide to mounting brackets and sets for different window types.

Window Application Types

Shows specific applications of brackets for roof and facade windows.

Bracket Type Assignment to Window Type

Mounting Brackets and Sets

Further details on mounting brackets and their assignment to window types.

Casement Locking and Covering Profile

Information on casement locking mechanisms and covering profile usage.

General Installation Advice

General Adjustment Possibilities

Covers chain pre-tension, soft run setting, and manual chain unlocking.

Chain Handling and Safety

Guidelines for chain pre-tension, unlocking, and tandem operation safety.

General Installation Advice

Cable Exit Replacement and Changing

Procedures for replacing or changing the cable exit side of the drive.

General Installation Advice

Chain Collision Prevention

Methods to prevent chain collision with window profiles during operation.

Cable Cross-Section Calculation

Formula and sample calculation for determining required cable cross-section.

Planning: Mounting Brackets A-1; B-1; B-2

For Inward and Outward Opening Windows

Details planning and dimensions for brackets A-1, B-1, B-2 on various window types.

Planning: Mounting Brackets A-1; B-1; B-2

For Inward Opening Windows

Planning tables and dimension drawings for single and tandem applications in inward opening windows.

Planning: Mounting Brackets A-1; B-1; B-2

For Inward Opening Windows (Space Dimensions)

Planning tables showing required space dimensions for different bracket versions.

Planning: Mounting Brackets A-1; B-1; B-2

Tandem Operation on Bottom Hung Window

Planning and diagrams for tandem operation on bottom hung windows with bracket A-1.

Planning: Mounting Brackets A-1; B-1; B-2

Tandem Operation on Bottom Hung Window (Frame Install.)

Planning for tandem operation on bottom hung windows, frame installation.

Assembly Procedure for Mounting Brackets: A-1; B-1; B-2

For Inward Opening Windows; Frame Installation on HSK

Step-by-step guide for frame installation of brackets on HSK profiles.

Assembly Procedure for Mounting Brackets: A-1; B-1; B-2

For Inward Opening Windows; Frame Installation on HSK

Continues assembly steps for frame installation of A-1, B-1, B-2 brackets.

Assembly Procedure for Mounting Brackets: A-1; B-1; B-2

For Inward Opening Windows; Wing Assembly on HSK

Guides wing assembly of brackets on HSK profiles, including cable routing.

Assembly Procedure for Mounting Brackets: A-1; B-1; B-2

For Outward Opening Windows; Frame Installation on HSK

Steps for frame installation of brackets for outward opening windows.

Window in Roof Area

Specific assembly for outward opening top hung windows in roof areas.

Window in Facade Area

Specific assembly for outward opening top hung windows in facade areas.

Planning: Mounting Brackets K84-1; C-1; E-1

For Outward Opening Windows

Details planning and dimensions for brackets K84-1, C-1, E-1.

Planning: Mounting Brackets K84-1; C-1; E-1

For Outward Opening Windows

Planning tables and dimension drawings for single and tandem applications of K84-1, C-1, E-1.

Assembly Procedure for Mounting Brackets: K84-1; C-1; E-1

For Outward Opening Windows: Frame- or Latch and Post Assembly on HSK

Step-by-step guide for mounting K84-1, C-1, E-1 brackets on HSK.

Assembly Procedure for Mounting Brackets: K84-1; C-1; E-1

For Outward Opening Windows: Frame- or Latch and Post Assembly on HSK

Continues assembly steps for K84-1, C-1, E-1 brackets on HSK profiles.

Assembly Procedure for Mounting Brackets: K84-1; C-1; E-1

For Outward Opening Windows: Frame- or Latch and Post Assembly on HSK

Covers cable routing and possibilities for K84-1, C-1, E-1 brackets.

Planning: Mounting Brackets E-2; F29-2

For Inward Opening Roof Lights

Details planning and dimensions for brackets E-2 and F29-2 on roof lights.

Planning: Mounting Brackets E-2; F29-2

For Inward Opening Roof Lights

Planning tables and dimension drawings for single and tandem applications of E-2, F29-2.

Planning: Brackets Set D-1

For Inward Opening Windows

Planning and diagrams for Bracket Set D-1 on inward opening windows.

Planning: Brackets Set D-1

For Inward Opening Windows

Planning tables and dimension drawings for single and tandem applications of Bracket Set D-1.

Planning: Mounting bracket F

For Inward Opening Windows

Planning for mounting bracket F on inward opening windows, including space requirements.

Assembly Procedure for Brackets Set: D-1

For Inward Opening Windows; Wing Assembly on HSK

Step-by-step guide for wing assembly of Bracket Set D-1 on HSK profiles.

Assembly Procedure for Brackets Set: D-1

For Inward Opening Windows; Wing Assembly on HSK

Continues assembly steps for Bracket Set D-1 on HSK profiles.

Assembly Procedure for Brackets Set: D-1

For Inward Opening Windows; Wing Assembly on HSK

Covers cable routing and possibilities for Bracket Set D-1 on HSK profiles.

Planning: Mounting bracket F

For Inward Opening Windows

Details mounting bracket F for various inward opening window types.

Planning: Mounting bracket F

For Inward Opening Windows

Planning tables and dimension drawings for single and tandem applications of Mounting bracket F.

Planning: Mounting bracket F

For Inward Opening Windows

Planning for Mounting bracket F, including space requirements and cable routing.

Assembly Procedure for Mounting bracket: F

For Inward Opening Windows; Wing Assembly on HSK

Step-by-step guide for wing assembly of Mounting bracket F on HSK profiles.

Assembly Procedure for Mounting bracket: F

For Inward Opening Windows; Wing Assembly on HSK

Continues assembly steps for Mounting bracket F on HSK profiles.

Assembly Procedure for Mounting bracket: F

For Inward Opening Windows; Wing Assembly on HSK

Covers cable routing and possibilities for Mounting bracket F on HSK profiles.

Planning: Mounting bracket K87

For Outward Opening Top-Hung Projecting Window

Details planning and dimensions for bracket K87 on top-hung projecting windows.

Planning: Mounting bracket K87

For Outward Opening Top-Hung Projecting Window

Planning tables and dimension drawings for single and tandem applications of K87.

Planning: Mounting bracket K87

For Outward Opening Top-Hung Projecting Window

Window dimension requirements and safety considerations for K87.

Collision Prevention

Guidelines to prevent chain collision with window profiles.

Facing and Blinding of the Drive

Blinding Possibilities for Single Application

Options for covering the drive for aesthetic purposes in single applications.

Description of Use

Explains the function and advantages of the KSA covering profile.

Blinding Possibilities for Multiple Applications

Options for covering the drive in multiple applications.

Facing and Blinding of the Drive

Profile Shortening and Preparation

Steps for determining profile length, preparing, and shortening the covering profile.

Cable Routing and End Caps

Instructions for routing cables and fitting end caps and spacers.

Safety and Trial Operation

Assembly Safety Checks

Verifying system assembly, connections, and tightening.

Trial Run and Fault Prevention

Conducting trial runs, checking for potential damages, and installing safety scissors.

Electrical Connection

Drive Set Identification and Wiring

How to identify drive sets and make correct electrical connections for 24V DC and 230V AC.

Electrical Connection

Drive Set Identification and Wiring

Continues drive set identification and wiring for tandem/tridem operations.

Drive Cable Connection Possibilities

Options for connecting drive cables in junction boxes and cable junction box details.

Operating Instructions

Activation of Power-Driven Window

Guidelines for installing and using activation elements and manual triggers.

Maintenance and Care

Recommendations for regular maintenance, cleaning, and checks to ensure longevity.

Help in Case of Faults, Repair and Overhaul

Fault Diagnosis and Solutions

Troubleshooting table for common drive issues and their possible causes/solutions.

Disassembly and Disposal

Procedures for safely disassembling drives and disposing of components.

Mechanical and Electrical Safety

General Safety Precautions

Warnings and precautions against dangerous situations like pinching and falling casements.

Cable Routing and Electrical Safety

Guidelines for safe cable routing, connections, and electrical safety.

Accident Prevention and Ambient Conditions

Adherence to regulations and protection against environmental factors.

Warranty and Servicing

Warranty and Customer Service

Outlines warranty terms, exclusions, and customer service contacts.

Liability

Disclaimer regarding product changes and content liability.

Aumuller ferralux KSA Series Specifications

General IconGeneral
BrandAumuller
Modelferralux KSA Series
CategoryDC Drives
LanguageEnglish

Related product manuals