AussieCarHoists YL-240 - User Manual

This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over
15 years of continuous research, testing and development, it is the most technically advanced lift on the market today.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION &
OPERATION COMMENCES
YL-240
4500KG BASE PLATE CAR HOIST
Installation and operation manual
READ FIRST
Do not operate this machine
until you have read and
understood all dangers, warnings
and cautions in this manual
YOUR
SAFETY
OUR
STANDARDS
IMPORTANT SAFETY INSTRUCTIONS
KEEP THESE INSTRUCTIONS ON HAND. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND
OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE FULL
CONTENT OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED
MAY CAUSE INJURY OR DEATH.
KEEP THIS OPERATION MANUAL NEAR THE MACHINE AT ALL TIMES. ENSURE ALL USERS READ THIS MANUAL.
RECEIVING
Ensure shipment is thoroughly inspected as soon as received.
The signed Bill of Lading is acknowledgement by the shipping
carrier as receipt that this product as listed on invoice is in good
condition for shipment. For your protection: If any goods listed on
this Bill of Lading are missing or damaged, do not accept goods
until the shipping carrier makes a notation on the freight bill of
the missing or damaged goods.
BE SAFE
Your hoist was designed and built with safety in mind. To
increase your overall safety operate with proper training
and thoughtful operation. DO NOT operate or repair this
equipment without reading this manual and the important
safety instructions included throughout. Ensure ALL USERS
read and understand this manual.
PH 1300 232 153
HIGHLIFT

Summary

IMPORTANT SAFETY INSTRUCTIONS

RECEIVING AND INSPECTION

Procedures for inspecting shipment upon arrival and handling discrepancies.

GENERAL SAFETY GUIDANCE

Guidance on safe operation and the importance of reading the manual.

PRODUCT WARRANTY DETAILS

WARRANTY EXCLUSIONS

Details what is not covered by the product warranty, including abuse and wear.

IMPORTANT NOTICES AND HAZARD DEFINITIONS

DEFINITIONS OF HAZARD LEVELS

Explains hazard symbols like Danger, Warning, and Caution used in the manual.

BEFORE YOU BEGIN

Includes guidance on receiving shipment and notifying carriers of damage.

INSTALLER;OPERATOR SAFETY GUIDELINES

OPERATOR PROTECTIVE EQUIPMENT

Recommends personal protective equipment for installation and operation safety.

INTRODUCTION AND SAFETY

IMPORTANT SAFETY INSTRUCTIONS

Detailed safety rules and precautions for operating the lift.

SITE SELECTION AND FLOOR REQUIREMENTS

FLOOR REQUIREMENTS

Specifies the necessary concrete floor quality, levelness, and strength.

ASSEMBLY PART CHECKLIST

MACHINE SPECIFICATIONS AND FEATURES

SPECIFICATIONS

Technical data including lifting capacity, dimensions, and motor details.

TOOLS REQUIRED FOR INSTALLATION

CONCRETE SPECIFICATIONS AND INSTALLATION

INSTALLATION STEPS

Step-by-step guide for the initial phase of installing the lift onto the concrete floor.

COLUMN POSITIONING AND ALIGNMENT

POSITION COLUMNS

Guidance on ensuring columns are plumb and properly aligned using shims.

FIX ANCHOR BOLTS AND INSTALL CABLES

INSTALL CABLE

Procedure for lifting and locking the carriages at the same level.

BALANCE CABLE INSTALLATION

HYDRAULIC POWER UNIT AND OIL HOSE ASSEMBLY

OIL HOSE AND PROTECTIVE COVERS

SAFETY WELDMENTS INSTALLATION

LIMIT SWITCH AND FLOOR COVER ASSEMBLY

ASSEMBLE FLOOR COVER AND PROTECTIVE RUBBER SETS

Steps for fitting floor covers and protective rubber components.

LIFT ARM INSTALLATION PROCEDURE

OUTER ARM INSTALLATION AND ADJUSTMENT

POWER UNIT INSTALLATION AND SAFETY

POWER UNIT CONNECTION

Guidance on connecting the power supply to the motor by a certified electrician.

RISK OF EXPLOSION WARNING

Warning about potential explosion hazards due to sparking parts in flammable environments.

TEST RUN AND ADJUSTMENTS

ADJUST SYNCHRONIZING CABLES

Steps to ensure both lift carriages lift and lower simultaneously.

ADJUST THE LOWER SPEED

Instructions for modifying the lift's lowering speed, specific to Atlas power units.

LIFT START UP AND FINAL CHECKS

POST-INSTALLATION CHECK LIST

A comprehensive checklist of items to verify after installation.

OPTIONAL AND STANDARD ACCESSORIES

OWNER;EMPLOYER RESPONSIBILITIES

LIFT OPERATION SAFETY GUIDELINES

Essential safety practices for operating the lift, including daily checks and operator training.

VEHICLE LOADING AND LIFTING PROCEDURES

TYPICAL LIFTING POINTS

Illustrations and descriptions of recommended vehicle lift points.

LOWERING THE LIFT AND MAINTENANCE

MAINTENANCE INSTRUCTIONS

Guidelines for performing maintenance on the lift, emphasizing qualified personnel.

SAFE LIFT OPERATION PROCEDURES

REQUIRED MONTHLY MAINTENANCE

Tasks to be performed monthly to ensure the lift's continued safe operation.

WIRE ROPE INSPECTION AND MAINTENANCE

GENERAL SAFE LIFT OPERATION PRACTICES

OPERATOR TRAINING REQUIREMENTS

Key areas of training required for lift operators to ensure safe usage.

TROUBLE SHOOTING GUIDE

LIFT WILL NOT RAISE

Identifies causes and remedies for the lift failing to lift.

LIFT LOWERS SLOWLY OR NOT AT ALL

Troubleshooting steps for slow or failed lowering of the lift.

TROUBLESHOOTING LOADED LIFTS

LIFT WILL NOT STAY UP

Addresses problems where the lift fails to maintain its elevated position.

DRAWING DETAILS AND DIAGRAMS

LIMITED SWITCH ELECTRICAL CONNECTION (220 V MOTOR)

Wiring diagram for connecting limit switches to a 220V motor.

LIMITED SWITCH ELECTRICAL CONNECTION (380 V MOTOR)

MOTOR FUNCTION ANALYSIS

MOTOR DRAWING AND PART LIST

GENERAL DRAWING AND PART LIST

POWER SIDE COLUMN ASSEMBLY PARTS

ARM CARRIAGE ASSEMBLY PARTS

2-SEGMENT ARM ASSEMBLY PARTS

AussieCarHoists YL-240 Specifications

General

Brand	AussieCarHoists
Model	YL-240
Category	Lifting Systems
Language	English