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Auto Crane 5005H SERIES User Manual

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5005H
OWNERS MANUAL
Manual No. 360706000
Rev. 07/26/2004
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address: Phone (918) 836-0463
4707 N. Mingo Rd. Fax (918) 834-5979
Tulsa, OK 74117-5904 http://www.autocrane.com
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Auto Crane 5005H SERIES Specifications

General IconGeneral
Boom Length10 ft
Weight1, 200 lbs
Power Source12V DC or Hydraulic
Mounting TypeTruck-mounted
Maximum Load Capacity5, 000 lbs
Maximum Reach15 ft
Rotation360 degrees
Lifting Capacity5000 lbs

Summary

5005H Owner's Manual

Auto Crane Warranty Registration

Revision Record

General Warnings

Introduction

Distributor Assistance and Manual Location

Information on obtaining distributor support and keeping the manual accessible.

Safety Tips and Precautions

Key Safety Instructions

Essential safety guidelines for proper and safe crane handling.

Operating Practices and Warnings

Key Operating Procedures

Essential procedures and practices for operating the crane safely.

Operation of Unit

Outrigger Operation

Detailed steps for extending, setting, and retracting crane outriggers.

Controller Operations

Transmitter Controls and Indicators

Description of the remote transmitter's layout, buttons, and lights.

Controller Safety Features and Failure Modes

Details on safety mechanisms and troubleshooting operation failures.

Transmitter Charging Procedure

Instructions on how to charge the crane's remote transmitter battery.

Operator Qualifications and Conduct

Operator Qualifications

Physical and skill-based qualifications required for crane operators.

Operator Conduct Guidelines

Rules and responsibilities for operators during crane operations.

Load Handling Practices

Safe procedures for attaching, moving, and securing loads.

Operating Near Electrical Power Lines

Electrical Hazard Warnings and Clearances

Precautions and required clearances when working near power lines.

Inspection, Testing, and Maintenance

Inspection Classifications

Types and frequencies of inspections required for crane safety.

Frequent Inspection

Daily to monthly inspection procedures for critical crane components.

Periodic Inspection

Scheduled inspections for crane components based on usage.

Hydraulic and Pneumatic Systems Inspection

Procedures for inspecting hydraulic and pneumatic hoses, valves, and pumps.

Operational Status Checks

Checks for inspection records, operational tests, and rated load procedures.

Preventive Maintenance Procedures

Routine maintenance tasks, adjustments, and repairs for the crane.

Rope Inspection Details

Guidelines for inspecting crane hoist ropes for wear and damage.

Rope Replacement Criteria

Conditions that warrant rope replacement or increased inspection frequency.

Rope Maintenance and Care

Proper storage, handling, and lubrication of crane hoist ropes.

Safety Decal Section

Decal Descriptions and Placement

Details on the function and location of various safety decals on the crane.

Hazard Warning Decals

Specific decals warning about electrocution and boom hazards.

Equipment Warning Decals

Decals warning about load sensors and pinch points on the crane.

Decal Layout Diagram

General Dimensions

Mounting and Installation

Included Components Checklist

List of parts typically included with the crane shipment.

Hydraulic Hose Requirements

Specifications for hydraulic hoses needed for crane installation.

Installation Requirements

Key requirements and considerations for proper crane installation.

Electrical Hookup Procedures

Step-by-step guide for connecting the crane's electrical system.

Regulatory Compliance

Information on federal laws and OSHA requirements for crane installation.

Lubrication and Maintenance Schedule

Maintenance and Service Notes

Important notes regarding maintenance, parts, and service logs.

Pedestal Assembly Diagram

Pedestal Assembly Parts List

List of parts included in the pedestal assembly.

Pedestal Assembly Parts List (Cont.)

Continuation of the parts list for the pedestal assembly.

Boom Assembly Diagram

Boom Assembly Parts List

List of parts included in the boom assembly.

Rotation Gear Box Assembly

Rotation Gear Box Parts List

List of parts for the rotation gear box assembly.

Hoist Assembly Diagram

Hoist Assembly Parts List

List of parts included in the hoist assembly.

Hoist Assembly Parts List (Cont.)

Continuation of the parts list for the hoist assembly.

Electrical Schematic

Main Wiring Harness Diagram

Main Wiring Harness Parts List

List of parts for the main wiring harness assembly.

Hydraulic Schematic

Counterbalance Valve Adjustment

Procedure for adjusting the counterbalance valve for proper crane function.

Valve Adjustment Notice/Warning

Important notices and warnings regarding hydraulic valve adjustments.

Hydraulic Control Valve Diagram

Hydraulic Control Valve Components

List of components within the hydraulic control valve.

Hydraulic Fitting Table

Table detailing fittings used in the hydraulic control valve.

Diagnostics

Troubleshooting Common Situations

Solutions for common problems encountered during crane operation.

Diagnostic Caution

Important caution related to diagnostic procedures.

Controller Diagnostics

Error Codes EC01-EC04

Diagnoses and solutions for controller error codes EC01 through EC04.

Error Codes EC05-EC09

Diagnoses and solutions for controller error codes EC05 through EC09.

Error Codes EC10-EC15

Diagnoses and solutions for controller error codes EC10 through EC15.

Error Codes EC16-OVL

Diagnoses and solutions for controller error codes EC16 through OVL.

Error Codes RS1-RSBM

Diagnoses and solutions for controller error codes RS1 through RSBM.

Error Codes HOME-BLMT

Diagnoses and solutions for controller error codes HOME through BLMT.

Transmitter/Receiver Synchronization

Remote and Pendant Parts

Valve Override Operation

Directional Control Valve Identification

Diagram identifying the directional control valve functions and overrides.

Fuse Information

Load Chart

Supplemental Information: Hard Wired Series

General Assembly Diagram (Hard Wired Series)

General Assembly Parts List

List of parts for the general assembly of the hard-wired crane.

Mounting and Installation (Hard Wired Series)

Included Components Checklist

List of components included with the hard-wired crane shipment.

Hydraulic Hose Requirements

Specifications for hydraulic hoses for hard-wired crane installation.

Installation Requirements

Key installation requirements for the hard-wired crane.

Electrical Hookup Procedures

Electrical connection steps for the hard-wired crane.

Regulatory Compliance

Compliance information for hard-wired crane installation.

Electrical Schematic (Hard Wired Crane)

Pedestal Assembly Diagram (Hard Wired Series)

Pedestal Assembly Parts List (Hard Wired Series)

Parts list for the hard-wired crane's pedestal assembly.

Pedestal Assembly Parts List (Cont.)

Continued parts list for the hard-wired crane's pedestal assembly.

Main Wiring Harness Diagram (Hard Wired Series)

Main Wiring Harness Parts List

List of parts for the main wiring harness assembly.

Junction Box Assembly Diagram (Hard Wired Series)

Junction Box Assembly Parts List

List of parts for the hard-wired crane's junction box assembly.

Pendant Assembly Diagram (Hard Wired Series)

Pendant Assembly Parts List

List of parts for the hard-wired crane's pendant assembly.

Pendant Cable Assembly Diagram (Hard Wired Series)

Proportional Valve Controller/Amp (Hard Wired Series)

Limited Warranty