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Auto Meter PowerNet BCT-460DTNA User Manual

Auto Meter PowerNet BCT-460DTNA
40 pages
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BCT-460DTNA PowerNet Assessment Tool
Work Instructions
Note: The BCT-460DTNA performs a complete electrical system test (PowerNet Test) that checks the Battery Pack
state of charge, Battery Interconnect cables voltage drop, Individual Batteries, Starter Cables voltage drop, Starter,
Alternator Cable voltage drop, and Alternator test. A completed PowerNet Test must be completed for all
warranty claims.
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Auto Meter PowerNet BCT-460DTNA Specifications

General IconGeneral
BrandAuto Meter
ModelPowerNet BCT-460DTNA
CategoryTest Equipment
LanguageEnglish

Summary

SAFTEY

CAUSE OF BATTERY FAILURE

Discusses common reasons for battery failure, including application, installation, maintenance, age, and charging issues.

INSPECTION

Visual Check

Outlines the visual inspection steps for belts, battery, and starting system components before testing.

WIRELESS COMMUNICATION

Bluetooth Connectivity

Explains the use of Bluetooth for communication between the control and load modules, including range limitations.

Wi-Fi Connectivity

Describes Wi-Fi usage for communication with the AMPNET server and firmware updates.

CONTROLS AND FUNCTIONS

Module Overview

Details the physical components of the BCT-460DTNA, including the Control Module and Load Module.

Module Power Operations

Explains how to power on, off, and reboot the Load Module using its push button.

Tool Navigation and Options

Guides users on how to access the tool's options menu via the three-dot icon on the main screen.

Key Operational Features

Covers firmware updates, battery status monitoring, data upload, and Bluetooth settings management.

Hook Up Procedures

Connecting Test Adaptors

Provides instructions on preparing and connecting adaptors to vehicle components for testing.

Handling Connection Errors

Lists common connection errors, such as reversed clamps or poor contact, and their on-screen warnings.

PowerNet Test Initialization

Safety Procedure Acknowledgment

Displays a safety screen requiring user acknowledgment before proceeding with the PowerNet test.

New vs. Resume Test Selection

Prompts the user to choose between starting a new test or resuming a previously started test.

PowerNet Test Data Entry

Customer Complaint Selection

Allows users to select customer complaints related to battery, starter, or other vehicle systems.

Vehicle Identification Details

Guides users to enter the Vehicle VIN, Repair Order ID, Odometer, and Technician ID.

Battery Pack Testing

Auxiliary Battery Pack Check

Asks if the vehicle has an auxiliary battery pack, determining if that test sequence will be performed.

Initial Starter Battery Pack Test

Instructs the user to connect the tester to the battery pack to begin the initial starter battery pack test.

Starting Battery Pack Test

Battery Data Input (Rating, Type, Serial)

Details the process of entering battery rating, type, and serial number, either manually or via QR code scan.

Battery Inspection Procedure

Guides the user to perform a battery inspection, checking for dirt, cracks, posts, and connections.

Starting Battery Pack Test

Select Battery Type

Instructs users to select the type of battery (AGM, Standard/Flooded) from the available options.

Measure Battery Temperature

Guides users to input the battery temperature, a critical parameter for accurate testing.

Handling Low Battery Charge

Explains that if a battery pack has a low state of charge, it needs to be charged before proceeding.

Auxiliary Battery Pack Test

Auxiliary Battery Data Input

Details entering battery rating, type, and serial number for the auxiliary battery pack.

Auxiliary Battery Inspection

Guides the user to inspect the auxiliary battery for damage and connection integrity.

Auxiliary Battery Pack Test

Select Auxiliary Battery Type

Instructs users to select the type of auxiliary battery (AGM, Standard/Flooded).

Measure Auxiliary Battery Temperature

Guides users to input the temperature of the auxiliary battery for testing.

Individual Battery Testing

Damaged Battery Handling

Presents a prompt to acknowledge a damaged battery that cannot be tested, affecting test data.

Individual Battery Data Entry

Details entering battery rating, type, and temperature for individual battery tests.

Individual Battery Testing

Select Individual Battery Type

Instructs users to select the type of individual battery being tested.

Measure Individual Battery Temperature

Guides users to input the temperature of the individual battery for testing.

Individual Battery Testing

Surface Charge Removal

Explains the tester may apply a load to remove surface charge from the battery when needed.

Damaged Battery Test Results

Shows the results screen for a damaged battery, indicating zero readings for key metrics.

Individual Battery Testing

Battery Test Result Categories

Lists various test result categories like "Low State of Charge", "Good Near End of Life", "Charge and Test", "Good Battery", and "Bad Battery".

Battery Re-Testing Procedures

Indicated Repair Actions

Prompts the user to make indicated repairs based on test results for failed batteries.

Retesting Replaced Batteries

Explains that batteries replaced after failing must be retested using the same process.

Auxiliary Battery Testing

Auxiliary Battery Damaged Handling

Presents a prompt for damaged auxiliary batteries, acknowledging that no test will be performed.

Auxiliary Battery Data Input

Details entering battery rating, type, and temperature for auxiliary battery tests.

Auxiliary Battery Testing

Select Auxiliary Battery Type

Instructs users to select the type of auxiliary battery (AGM, Standard/Flooded).

Measure Auxiliary Battery Temperature

Guides users to input the temperature of the auxiliary battery for testing.

Auxiliary Battery Testing

Auxiliary Surface Charge Removal

Explains the tester may apply a load to remove surface charge from auxiliary batteries as needed.

Damaged Auxiliary Battery Results

Shows the results screen for a damaged auxiliary battery, indicating zero readings for test metrics.

Auxiliary Battery Testing

Auxiliary Battery Test Result Categories

Lists various test result categories for auxiliary batteries, similar to individual battery tests.

Auxiliary Battery Testing

Auxiliary Battery Test Outcomes

Details potential outcomes of auxiliary battery tests, including low charge, good, or bad results.

Battery Re-Testing Procedures

Reassemble Battery Pack After Repair

Guides users to reassemble the battery pack after repairs or replacements have been made.

Final Battery Pack Test Execution

Instructs to connect the tester for a final battery pack test after individual battery re-testing.

Starter Cable Testing

Starter Inspection

Outlines the starter inspection steps, focusing on cable connections and integrity.

Starter Cable Test Setup

Details connecting the large and small leads to the starter and battery pack for the cable test.

Starter Cable Test Results

Presents possible results for the starter cable test, indicating good or bad voltage drop.

Starter Cable Testing

Voltage Drop Test Decision

Explains the option to accept voltage drop results "As Is" if the test fails multiple times.

Failed Starter Cable Results

Shows the results for failed starter cables, including voltage drop measurements and a failed status.

Damaged Starter Testing

Damaged Starter Handling Prompt

Presents a prompt to acknowledge a damaged starter that cannot be tested, affecting test data.

Starter Test Execution

Guides users through the process of connecting and initiating the starter test.

Damaged Starter Test Results

Displays results for a damaged starter, indicating zero values for cranking parameters.

Starter Testing

Vehicle Crank Status Check

Asks if the vehicle cranks, directing the test flow based on the response.

Engine Running State Confirmation

Prompts the user to start the engine, indicating whether it is running or not.

Running Starter Test Screen

Shows the screen indicating the starter test is running and requires the user to wait.

Starter Testing

Enter Engine Cylinder Count

Prompts the user to enter the number of cylinders for the vehicle's engine.

Starter Test Outcome Analysis

Lists potential starter test outcomes including Abutment, See Engine Diagnostics, Good Starter, Fail Low RPM, and Bad Starter.

Start Enable Circuit Testing

Low IMS Circuit Voltage Check

Checks for low voltage on the IMS circuit to determine if the starter or start enable circuit is faulty.

Start Enable Circuit Test Setup

Guides the user to disconnect the wire from the start enable input for testing.

Start Enable Circuit Test Results

Presents results for the start enable circuit test, indicating potential faults in the starter or circuit.

Start Enable Circuit Testing

Running Starter Test Status

Shows the "Running Starter Test" screen, indicating the test is in progress.

Start Enable Fault Diagnosis

Explains how to diagnose if the starter or start enable circuit is faulty based on voltage readings.

Alternator Cable Testing

Alternator Inspection

Outlines the alternator inspection steps, including belts, tension, and cable connections.

Alternator Cable Test Setup

Details connecting large leads to the alternator and small leads to the battery pack for the cable test.

Alternator Cable Test Results

Presents results for the alternator cable test, indicating good or bad charging voltage drop.

Alternator Cable Testing

Enter Rated Alternator Output

Prompts the user to enter the rated alternator output value for the test.

Voltage Drop Test Decision

Explains the option to accept voltage drop results "As Is" if the test fails multiple times.

Alternator Cable Test Outcomes

Shows results for good and bad alternator cable voltage drops, including specific measurements.

Damaged Alternator Testing

Damaged Alternator Handling Prompt

Presents a prompt to acknowledge a damaged alternator that cannot be tested, affecting test data.

Alternator Type and Output Entry

Guides users to select the alternator type and enter the rated output before starting the test.

Damaged Alternator Test Results

Displays results for a damaged alternator, showing zero values for voltage regulation and charging current.

Alternator Testing

Alternator Inspection

Outlines the alternator inspection steps, including belts, tension, and cable connections.

Alternator Test Preparation

Shows the preparation screens for the alternator test, indicating the system is getting ready.

Idle Engine at RPM for Stabilization

Instructs to hold the engine idle at approximately 1000 RPM for voltage stabilization.

Alternator Testing

Rev Engine to Governor Speed

Instructs to rev the engine to governor speed and wait for voltage stabilization.

Remote Sense Circuit Check

Asks if the alternator has a remote sense circuit, guiding the test flow accordingly.

Accessory Load Prompt

Prompts the user to turn on accessories like headlights and HVAC blower if required.

Alternator Testing

Alternator Test Outcome Analysis

Lists potential outcomes of the alternator test, including good alternator and various diode failure results.

Alternator Remote Sense Test

Disconnect Remote Sense Wire

Guides users to disconnect the remote sense from the alternator and repeat the governor test.

Diagnose Remote Sense Circuit Failure

Advises diagnosing the alternator remote sense circuit for specific failure types.

Bad Remote Sense Wire Results

Shows results for a bad remote sense wire, indicating zero voltage and charging current.

Test Completion and Data Submission

Reconnect Auxiliary Battery Pack

Prompts to reconnect the auxiliary battery pack if equipped, after test completion.

Data Sent Confirmation and Access

Confirms that test data has been sent to AMPNET and provides a link to the website.

Parts Replaced and Notes Entry

Allows users to select replaced parts and enter any necessary notes for the completed test.

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