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Auto Meter BCT-460DTNA User Manual

Auto Meter BCT-460DTNA
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BCT-460DTNA
Operator's Manual
Hand Held-Accuracy with a Pulsed 120 Amp Load Heavy Duty
The BCT-460DTNA is the ultimate hand-held tester. It is the industry's answer to
portability in a professionally accurate load tester and system analyzer.

Questions and Answers:

Auto Meter BCT-460DTNA Specifications

General IconGeneral
BrandAuto Meter
ModelBCT-460DTNA
CategoryTest Equipment
LanguageEnglish

Summary

Auto Meter BCT-460DTNA Operator's Manual

Product Introduction

Introduces the BCT-460DTNA as a hand-held load tester and system analyzer.

Safety Precautions

General Safety Guidelines

Covers reading instructions, eye protection, and avoiding sparks around batteries.

Hybrid Vehicle Testing Warning

Specific warnings against testing hybrid vehicle batteries while in the vehicle.

Causes of Battery Failure

Explains common reasons for battery failure, such as application, maintenance, and age.

Inspection and Visual Check

Inspect Belts

Instructions to inspect belts for cracks, glazing, and fraying.

Inspect Battery

Guide to checking battery for corrosion, cracks, and electrolyte levels.

Inspect Starting System

Check starter, solenoid, and regulator for loose connections or frayed wires.

Wireless Communication

Bluetooth Connectivity

Explains Bluetooth connection between control and load modules, including range.

Wi-Fi Connectivity

Details Wi-Fi connection for firmware updates and AMPNET server access.

AMPNET Data Management

Describes AMPNET software for displaying and tracking test results.

Controls and Functions

BCT-460DTNA I/O Items

Describes USB ports, temperature sensor, and charging port functions.

LED Status and Load Module Modes

Explains the meaning of different LED statuses and load module operational modes.

Main Menu Navigation

Guides users through accessing functions from the main menu.

Controls and Functions (Continued)

Software Update Screen

Shows the screen for updating control and load module software firmware.

Battery Status Screen

Displays the state of charge for batteries in both control and load modules.

Test Results Screen

Presents a list of past tests, allowing users to view detailed test results.

About Screen Information

Provides application version and contact information for Auto Meter.

Setup and Configuration

Option Menu Details

Lists and describes the functions available in the tester's option menu.

Set Date/Time & Time Zone

Instructions for setting the tester's date, time, and time zone.

Setup Wi-Fi

Steps for connecting the tester to a local wireless LAN.

Tester Configuration Settings

Dealer Information

Settings for dealer-specific information and email for test results via AMPNET.

Test Defaults

Configuration for default settings such as temperature scale and rating units.

Miscellaneous Settings

Options for language, Wi-Fi setup, and date/time configuration.

Printer Settings

Configuration for selecting the printer device for test reports.

Saving Data to USB Flash Drive

Steps for Saving Data

Detailed procedure for saving test data onto a USB flash drive.

Hook Up Procedure

Connecting Clamps to Battery

Instructions on how to correctly connect the black and red clamps to battery terminals.

Connection Errors and Troubleshooting

Explains warnings for reversed connections or poor contact and how to clean.

PowerNet Battery Pack Test

Customer Complaint Input

Allows users to record customer complaints related to battery or starter issues.

Safety Screen and Data Entry

Displays safety prompts and fields for VIN, repair order, and comments.

PowerNet Battery Pack Test

Auxiliary Battery Bank Handling

Guides the user on whether the vehicle has an auxiliary battery pack and how to disconnect it.

Connecting Tester to Battery Pack

Shows how to connect the tester leads to the battery pack for testing.

PowerNet Battery Pack Test

Selecting Battery Rating and Type

How to choose the battery rating (CCA, MCA, etc.) and type (AGM, Standard).

Measuring Battery Temperature

Instructions for using the IR probe to measure battery temperature.

Starting Battery Pack Test

Details on entering necessary information and initiating the battery pack test.

PowerNet Battery Pack Test

Battery Pack Test Results

Displays the results of the final battery pack test.

Individual Battery Testing

Guides users to test batteries individually after a pack test.

PowerNet Starter Cable Voltage Drop Test

Starter Inspection

User checks starter cables and connections for proper condition before testing.

Connecting Leads for Test

Illustrates how to connect the large and small clamps to starter and battery.

Performing the Test

Details on how the tester conducts the starter cable voltage drop test.

PowerNet Starter Cable Voltage Drop Test

Interpreting Test Results

Explains how to understand results for high or acceptable voltage drop.

Handling High Voltage Drop

Instructions for making repairs and re-testing when voltage drop is too high.

PowerNet Starter Test

Initiating the Starter Test

Steps to start the engine and begin the starter test process.

Monitoring Cranking Process

How the tester monitors voltage and current during engine cranking.

Interpreting Starter Test Results

Explains pass/fail results and prompts for repairs or further testing.

PowerNet Alternator Voltage Drop Test

Alternator Inspection

User checks alternator belts, cables, and connections before testing.

Connecting Leads for Alternator Test

Illustrates correct connection of leads to alternator and battery.

Performing Alternator Voltage Drop Test

Steps to enter rated output and conduct the alternator voltage drop test.

PowerNet Alternator Test

Selecting Alternator Type and Output

How to select alternator type and enter its rated output for testing.

Preparing for Alternator Test

Instructions to turn the ignition key and wait for the ECU to power up.

Stabilizing Voltage at Idle

Guides user to hold engine at 1000 RPM for voltage stabilization.

PowerNet Alternator Test

Testing at Governor Speed

Instructions to rev the engine to governor speed and measure output current and ripple.

Interpreting Alternator Test Results

Explains how to read results and identifies failures highlighted in red.

Individual Battery Test

Selecting Test Parameters

How to choose battery rating, type, and other settings for an individual battery test.

Measuring Battery Temperature

Steps to measure battery temperature using the IR probe.

Connection Issues

Troubleshooting steps for connection problems, checking for corrosion.

Individual Battery Test

Interpreting Battery Test Results

Explains results like "Good Needs Charge", "Near End of Life", "Good", and "Bad Battery".

Individual Battery Test

Interpreting Low Load Voltage Results

How to understand results indicating a failed loaded portion of the test.

Charge and Test Result

Explains results when the battery lacks sufficient charge for an accurate test.

Battery Pack Test Procedure

Steps for disassembling a battery pack and testing batteries individually.

Voltage Drop Test - Starter Cable

Test Purpose and Selection

Explains the voltage drop test purpose and how to select it from the menu.

Starting Cable Test Procedure

Guides on connecting leads and performing the starter cable voltage drop test.

Voltage Drop Test - Charging Cable

Selecting Charging Cable Test

How to select the charging cable voltage drop test from the menu.

Performing Charging Cable Voltage Drop Test

Steps to set test current and perform the charging cable voltage drop test.

Voltage Drop Test - Generic Cable

Selecting Generic Cable Test

How to select the generic cable voltage drop test from the menu.

Performing Generic Cable Test

Instructions for connecting leads and performing a generic cable voltage drop test.

Voltage Drop Test Results

Interpreting Bad Generic VDROP

Explains how to identify the faulty cable based on Pos/Neg drop results.

Interpreting Good Generic VDROP

Details the criteria for a passing voltage drop test and troubleshooting failed tests.

Voltmeter and Current Probe Usage

Voltmeter Function

How to use the voltmeter to measure DC voltage and AC ripple.

Current Probe Function

How to use the current probe to measure DC and AC currents.

Troubleshooting Common Issues

Control Module Not Turning On

Solutions for the control module failing to power on.

Load Module LED Off

Steps to diagnose and resolve issues with the load module LED.

Bluetooth Connection Issues

How to reset Bluetooth for a stable connection between modules.

Temperature Reading Problems

Explains that poor Bluetooth connection often causes temperature reading issues.

Clamp Connection Errors

Troubleshooting steps for clamp connection errors, including cleaning.

Battery Test Result Issues

Explains results like "Charge and Test" and issues with dead batteries.

Completely Discharged Battery

How to identify and recover a completely discharged tablet battery.

Load Module Firmware Recovery

Procedure to recover the load module if firmware update fails.

Limited Warranty Information

Warranty Period and Coverage

Details the 12-month warranty for the product and 90 days for cables/clamps.

Warranty Service and Claims

Information on how to submit warranty claims, shipping, and packaging.

Contact and Service Information

Auto Meter Products Inc. Contact Details

Provides company address, service phone numbers, and website.

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