EasyManua.ls Logo

AUTOGEN BC-2B - User Manual

Default Icon
3 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Original Language Version
TWO BANK 6/12V 2 X 5AMP AUTO
MAINTENANCE CHARGER
MODEL NO: BC-2B
Thank you for purchasing from AUTOGEN. Manufactured to a high standard, this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
Refer to
Wear eye
Wear
Warning:
Protect
Use in
Keep away
Warning!
instruction
protection
protective
electricity
from
well
from sources
manual
gloves
rain
ventilated
of ignition:
areas
battery could
explode
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. AUTOGEN recommend that an RCD (Residual Current Device) is used with all
electrical products.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
Electrical safety information - it is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear and damage and check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the
correct fuse - see fuse rating in these instructions.
DO NOT pull or carry the appliance by the power cable.
DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a firm
grip on the plug.
DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualified electrician.
1.1.4. This product is fitted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug and contact a qualified electrician. Class II
products are wired with live (brown) and neutral (blue) that only marked with the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
Ensure that the cable outer sheath extends inside the cable restraint and the restraint is tight.
DO NOT connect either wire to the earth terminal.
AUTOGEN recommend that repairs should be carried out by a qualified electrician.
1.2. GENERAL SAFETY
DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.
THUS, IT IS VERY IMPORTANT TO READ AND FOLLOW THE INSTRUCTIONS CAREFULLY WHEN YOU USE THE CHARGING
EQUIPMENT.
Follow the instructions of AUTOGEN, and any equipment/vehicle you intend to use. Remember to view warning marked on all
products and engines before you operating them.
WARNING! Modern vehicles contain extensive electronic systems.
You are required to check with the vehicle manufacturer, for any specific instructions regarding the use of this type of equipment on
each vehicle.
No liability will be accepted for damage / injury, where this product is not used in accordance with all instructions.
1.3. PERSONAL PRECAUTIONS
Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when
working near a lead-acid battery.
Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek medical attention immediately.
Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
which is high enough to weld a ring or the like to metal, which would cause severe burns.
Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine. For men remove ties and for women tie
long hair.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. PAY ATTENTION TO THE SAFE OPERATIONAL REQUIREMENTS AND WARNINGS &
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY WHICH MAY INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
Recommended fuse rating
3 Amp
Question and Answer IconNeed help?

Do you have a question about the AUTOGEN BC-2B and is the answer not in the manual?

Summary

Safety Instructions

Electrical Safety

User responsibility for checks, RCD use, PAT testing, and cable/plug safety.

General Safety

Awareness of explosive gases, following instructions, and vehicle electronics.

Personal Precautions

Having aid, eye protection, acid spill management, and removing metallic items.

Charging Safety Instructions

Proper placement, disconnection procedures, tool safety, and voltage matching.

Introduction

Specifications

Operation

Preparation for Charging

Check battery compatibility, follow vehicle instructions, and verify post polarity.

Battery Charging Procedure

Follow recommendations, ventilate, and connect terminals correctly.

Short Circuit and Reverse Polarity Protection

Indicator lights for wrong connections and power status.

Battery Voltage Detection

Charger automatically selects 6V or 12V mode based on battery voltage.

LED Indicators

Understanding lights for connection, charging status, and full charge.

Maintenance and Care

Cleaning and Disconnection

Disconnect before cleaning; use a dry cloth for components.

Storage Guidelines

Store unplugged in an upright, cool, dry, child-safe location.

Environmental Protection and Disposal

Recycling Unwanted Materials

Sort and take tools, packaging to a recycling centre.

WEEE Regulations Compliance

Dispose of product according to WEEE directive and local regulations.

Overview

This document outlines the operation, safety, and maintenance procedures for the AUTOGEN Two Bank 6/12V 2 x 5AMP Auto Maintenance Charger, Model No: BC-2B. Designed for reliability and long-term performance, this product requires careful adherence to the provided instructions to ensure safe and effective use, prevent damage, and maintain warranty validity.

Function Description

The AUTOGEN BC-2B is a compact dual-bank battery charger specifically designed for use in automotive, motorcycle, and marine workshops. Its primary function is to charge a variety of lead-acid batteries, including WET, MF, AGM, and GEL types, with nominal voltages of 6V and 12V. The charger features two independent banks, each capable of delivering up to 5A, adapting its output based on the individual condition and charge rate requirements of each connected battery. A key feature is its continuous monitoring and regulation of voltage patterns, ensuring that batteries are recharged fully and safely without the risk of overcharging. This makes it suitable for a wide range of applications, from automotive and farm equipment to motorcycles, ATVs, golf buggies, and personal watercraft. The device is equipped with safety circuits that prevent operation if the battery voltage is too low (below 4 volts), indicating a potentially defective battery. It also incorporates short circuit and reverse polarity protection, indicated by a flashing power LED, to prevent damage from incorrect connections.

Usage Features

Before operation, users must prioritize electrical and general safety. It is crucial to inspect all electrical equipment, including power supply leads, plugs, and connections, for wear or damage. The use of a Residual Current Device (RCD) is recommended for all electrical products. The appliance's voltage rating must match the power supply, and the plug must be fitted with the correct fuse (3 Amp BS1363/A). Users are warned against pulling the appliance by its power cable or plug and must immediately replace any worn or damaged components with those repaired or replaced by a qualified electrician. Personal precautions are paramount when working with lead-acid batteries, which generate explosive gases. Users should ensure another person is within hearing range, wear safety eye protection and protective clothing, and have fresh water and soap readily available in case of acid contact. Metallic items like rings, bracelets, necklaces, and watches should be removed to prevent severe burns from short circuits. Hands, clothing, and ties must be kept clear of fan blades and other moving or hot engine parts.

For charging, the unit must be placed in an upright position on a stable surface. It must be disconnected from the mains supply before attaching or detaching power clamps. Tools and other items should be kept away from the engine, and the battery and engine parts should be clearly visible. The charger's output voltage must match the battery's voltage. If the battery has caps, they should be removed, and the fluid level checked and topped up with distilled water if necessary, following the battery manufacturer's instructions and personal safety precautions. Corroded or dirty battery terminals must be cleaned before attaching the power clamps. Children and unauthorized persons must be kept away from the working area. The charger should not be disassembled, used to charge non-rechargeable or frozen batteries, or operated outdoors in damp or wet conditions. It should not be used inside a vehicle or engine compartment and requires effective ventilation to prevent explosive gas build-up. Charger ventilation louvers must not be covered or obstructed. It is critical not to drop metal tools in the battery area, allow them to touch battery terminals, or let power clamps touch each other or any metallic part of the vehicle. Power leads must not be cross-connected; positive (+/RED) must connect to positive, and negative (-/BLACK) to negative. The charger automatically detects whether a 6V or 12V battery is connected and illuminates the corresponding LED (RED for charging, GREEN for fully charged). If the battery voltage is above 7.5V, it charges in 12V mode; if below 7.5V, it charges in 6V mode. The charger initiates charging with a low current of 0.8A to recover batteries that are not fully charged. Once fully charged, it switches to a storage/maintenance charge mode, continuously monitoring and maintaining the battery with 0.8A charging current. If the charger leads are wrongly connected, the POWER ON light will flash, and the indicator will turn off.

Maintenance Features

Maintenance and cleaning should be performed by competent persons. After each use and before any maintenance, the charger must be unplugged and disconnected from the battery. A dry cloth should be used to wipe away battery corrosion, dirt, or oil from the battery connectors, cords, and the charger case. All charger components, including plastic boots on the battery clips, must be in place and in good working condition. The unit does not require opening for servicing, as there are no serviceable parts inside. All other servicing, especially if the mains cable is damaged, must be performed by qualified service personnel. The charger should be stored unplugged, in an upright position, in a cool, dry, and child-safe location. Connectors should not be clipped together, on or around metal, or to cables during storage or transport to prevent damage. In the event of a fuse blowing, it must be replaced with an identical fuse type and rating, using only AUTOGEN genuine parts. The manufacturer emphasizes that repairs should be carried out by a qualified electrician, and no liability will be accepted for damage or injury if the product is not used in accordance with the instructions. Parts support is available by emailing service@autogentech.com. The product should be disposed of responsibly at the end of its working life, in compliance with EU Directive on Waste Electrical and Electronic Equipment (WEEE) and local regulations, by taking it to a recycling center.

AUTOGEN BC-2B Specifications

General IconGeneral
Connector TypeBarrel Connector
Input Voltage100-240V AC
Output Current2A
LED IndicatorYes
Compatible Battery TypesLi-ion
Protection FeaturesShort Circuit