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Avco Lycoming O-320 Series - User Manual

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Table of Contents

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Summary

Important Safety Notice

Safety Information

Crucial safety information for operating and maintaining aircraft engines, emphasizing proper procedures and warnings.

Avco Lycoming Engine Warranty

Basic Warranty Coverage

Details manufacturer's warranty for new and remanufactured aircraft engines, including repair or replacement.

Warranty Proration Policy

Explains proration of warranty claims based on engine operating hours or time between overhaul (TBO).

Section 1: Engine Description

Engine Components Overview

Description of key engine parts: cylinders, crankshaft, oil sump, cooling, induction, and lubrication systems.

Engine Series and Rotation

Overview of O, IO, AIO, LIO-320 engine series and explanation of rotation conventions.

Model Application and Dimensions

Table listing various engine models with their application details and physical dimensions.

Section 2: Engine Specifications

Specifications Explanatory Note

Note on how engine specifications are organized and presented by model designation.

IO, AIO, LIO Series Specifications

Detailed technical specifications for IO-320-A, B, C, D and AIO/LIO-320 engine series.

Engine Model Weights

Lists the dry weights for various O-320, IO-320, and AIO-320 engine models.

Section 3: Operating Instructions

General Operating Procedures

Guidance on achieving long engine life and satisfactory operation, including warranty adherence.

Engine Starting Procedures

Step-by-step instructions for starting carbureted and fuel-injected aircraft engines.

In-Flight Engine Operation

Procedures for operating the engine during flight, covering mixture control and leaning techniques.

Fuel Mixture Leaning

Detailed guidance on leaning fuel mixture for carbureted and fuel-injected engines under various conditions.

Section 4: Periodic Inspection

Inspection Importance and Guidelines

Importance of regular inspections for safety and durability, with general guidelines.

Daily Pre-Flight Inspection

Procedure for the daily pre-flight check to determine the general condition of the aircraft and engine.

System-Specific Inspection Checks

Detailed checks for ignition, fuel/induction, lubrication systems, and engine mounts.

Major & Non-Scheduled Inspections

Procedures for 400-hour, non-scheduled inspections, and service bulletins.

Section 5: Maintenance Procedures

Fuel System Maintenance

Tasks for fuel system components: lines, filters, carburetors, and mixture control.

Ignition & Electrical System Maintenance

Procedures for ignition harness replacement and magneto timing.

Lubrication System Servicing

Procedures for engine oil system servicing, including oil grades and screen cleaning.

Cylinder & Component Maintenance

Steps for valve removal, piston installation, and cylinder base nut tightening.

Section 6: Trouble-Shooting

Start and Idle Troubleshooting

Diagnosing issues with engine starting and idle operation, covering fuel and ignition.

Power and Running Problems

Addressing low power, uneven running, and problems with ignition, fuel, or induction systems.

Oil System Troubleshooting

Resolving high oil temperature and excessive oil consumption issues.

Section 7: Installation and Storage

Engine Preparation for Installation

Procedures for preparing an engine for installation, including preservative oil draining and flushing.

Engine Storage and Shipment Prep

Guidelines for preserving engines for storage or shipment, including run-in and protection.

Section 8: Tables

General Reference Tables

Collection of tables including limits, flight test data, and conversions.

Temperature Conversion Table

A table for converting temperatures between Celsius and Fahrenheit.

Avco Lycoming O-320 Series Specifications

General IconGeneral
Compression Ratio8.5:1
Cooling SystemAir-cooled
Redline2700 RPM
Firing Order1-3-2-4
TypeFour-cylinder, horizontally opposed
Bore5.125 inches (130.2 mm)
Stroke3.875 inches (98.4 mm)
Weight244 lbs (111 kg) dry
Power Output150-160 hp (112-119 kW)
Fuel TypeAvgas 100LL