Axeon LP Series - User Manual

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MKT – ??? – ?
LP-700 PICTURED WITH
OPTIONAL FRONT PANEL
LP–Series
REVERSE OSMOSIS
SYSTEM
USER MANUAL
LP-700 PICTURED WITH
OPTIONAL FRONT PANEL AND
10” FILTER HOUSINGS

Summary

Introduction

Overview of LP-Series RO System

Introduces the LP-Series Reverse Osmosis System and the user manual's content.

Safety and Precautions

Safety Definitions

Defines safety terms like Caution, Warning, and Electrical Hazard used in the manual.

General Safety Guidelines

Key safety instructions regarding water quality, power, pre-treatment, and operating conditions.

System Shutdown and Electrical Safety

Advises on system shutdown procedures and electrical installation safety by qualified personnel.

Operating Dos and Donts

Recommended Operational Practices

Lists positive actions for system operation, maintenance, and efficiency.

Prohibited Operational Practices

Lists actions to avoid that can lead to system damage or failure.

Feed Water and Operation Specifications

Feed Water Quality Impact and Analysis

Highlights the importance of feed water quality and suggests water analysis before system startup.

Operating Limits for System Performance

Details critical operating parameters including temperature, pressure, pH, turbidity, and TDS.

Temperature and TDS Impact on Production

Warns that higher TDS and lower temperatures reduce system production rates.

Maximum Operating Pressure Warning

Explicitly states not to exceed the maximum operating pressure for the system.

System Specification Chart

Model-Specific Technical Specifications

Lists configuration, flow rates, connections, membrane, pump, and electrical details for LP models.

System Dimensions and Weights

Provides the physical dimensions and weight specifications for the RO systems.

Specifications for Optional 10 Housings

Details the specifications for systems equipped with optional 10-inch filter housings.

Component Identification

LP-350 System Component Diagram

Visual representation of the LP-350 system with numbered components for identification.

Component Identification

LP-500 System Component Diagram

Visual representation of the LP-500 system with numbered components and a detailed view.

Component Identification

LP-700 System Component Diagram

Visual representation of the LP-700 system with numbered components for identification.

Component Identification

Component Part Numbers and Descriptions

Lists part numbers, descriptions, and models for various system components.

Components for LP-700 with 10 Housings

Details specific components for the LP-700 system when using optional 10-inch filter housings.

Component Identification Description

Pre-filtration System Components

Explains the sediment and carbon block filters, including replacement intervals.

Membrane and Auxiliary Components

Describes the RO membrane, transformer, and booster pump used in the systems.

Critical Operating Cautions for Components

Highlights warnings about running the pump dry and system pressure fluctuations.

Component Identification Description

Pre-Filter Pressure Gauge Functionality

Explains the role of optional pre-filter pressure gauges in monitoring filter condition.

Membrane Information

TF-Series Membrane Specifications and Limits

Details technical specs like type, temperature, pressure, pH, and flow for TF-Series membranes.

Membrane Product Specifications and Warranty

Lists specific product specs, test conditions, and warranty evaluation criteria for membranes.

Membrane Handling and Pre-treatment Advice

Provides guidance on membrane handling, initial flushing, and pre-treatment to prevent damage.

Warranty Voidance and Chemical Compatibility

Explains conditions that void the warranty, including chemical exposure and unauthorized use.

Membrane Performance

Understanding Permeate Production Rate

Explains how permeate production is rated based on temperature and conditions.

Calculating Rejection Percentage

Provides the formula and an example for calculating the membrane's rejection rate.

Calculating Water Recovery Percentage

Provides the formula and an example for calculating the system's water recovery rate.

Flow Rate Unit Consistency

Stresses the importance of using Gallons Per Minute (GPM) for all flow rate measurements.

System Installation

Mounting and Plumbing Guidelines

Covers system mounting, securing, and essential plumbing connections for feed and concentrate.

Feed and Concentrate Water Connections

Details how to connect the feed water supply and concentrate drain lines.

Installation Environment Recommendations

Advises on suitable locations, avoiding direct sunlight or extreme cold for installation.

System Installation

Feed, Concentrate, and Pressure Indicators

Illustrates feed/concentrate lines and highlights pressure indicators with an operating pressure caution.

Holding Tank Connection Procedure

Guides the connection to a holding tank and notes for initial flushing before filling.

Tank Full High Pressure Switch Function

Explains the automatic system shut-off triggered by the tank's high pressure switch.

System Installation

Permeate Connection and Backpressure Warning

Details connecting the permeate line and warns against backpressure damaging membrane elements.

Permeate pH and Drain Line Issues

Discusses permeate water pH and cautions about drain line blockages causing system pressure issues.

Electrical Compatibility Check

Advises verifying the electrical circuit compatibility with the specific LP-Series model.

Membrane Installation

Pre-Installation Safety Checks

Emphasizes zeroing pressure gauges, disconnecting power, and bleeding pressure before installation.

Membrane Removal and Handling

Provides steps for safely removing old membranes and handling new ones to prevent contamination.

Membrane Contamination Prevention

Stresses wearing gloves to avoid contaminating the new membrane elements during installation.

Membrane Installation

Membrane Element Orientation Guide

Illustrates the correct orientation for installing membrane elements in LP-350, LP-500, and LP-700 systems.

System Purging; Initial Start Up

Membrane Seal Placement and Lubrication

Details correct brine seal positioning and lubrication for membrane elements during installation.

Membrane Installation and End Cap Tightening

Guides the installation of membranes into housings and proper tightening of end caps.

Initial Membrane Flushing Procedure

Mandates flushing membranes for 30 minutes to remove preservative, discarding the permeate.

LP-350 & LP-700 Initial Start-Up

Provides steps for the initial start-up and flushing of LP-350 and LP-700 systems.

System Purging; Initial Start Up

Completing System Start-Up and Monitoring

Outlines final start-up steps and monitoring for maintenance needs.

LP-500 System Initial Start-Up

Details the initial start-up process for the LP-500 system, including flushing and monitoring.

Temperature Factor for Membranes

Impact of Temperature on Permeate Production

Explains how water temperature affects the membrane's permeate production rate.

Applying Temperature Correction Factors

Guides on using the TCF table to adjust permeate flow based on water temperature.

Permeate Flow Rate Verification

Advises checking permeate flow meters for accuracy after temperature corrections.

Temperature Correction Factors

Temperature Correction Table (TCF)

A comprehensive table correlating temperatures (Fahrenheit/Celsius) with their correction factors.

Operating Log

System Operating Log Template

A template for recording key operating parameters such as pressure, flow, TDS, and pH over time.

Troubleshooting

System Troubleshooting Guide

Lists common system symptoms, their causes, and corrective actions for resolution.

Technical Assistance and Information Required

Advises on contacting support and lists essential information to provide for troubleshooting assistance.

Flow Diagram

LP-350 System Process Flow

Visual representation of the LP-350 system's process flow and component connections.

Flow Diagram Symbols and Line Definitions

Explains the standard symbols and line types used in the system's flow diagrams.

Flow Diagram

LP-500 System Process Flow

Visual representation of the LP-500 system's process flow and component interconnections.

Flow Diagram

LP-700 System Process Flow

Visual representation of the LP-700 system's process flow and component layout.

Wiring Diagram

LP-500 System Electrical Connections

Illustrates the electrical connections for the LP-500 system's components.

System Warranty

Warranty Terms and Commencement

Outlines the general warranty coverage, exclusions, and how the warranty period begins.

Warranty Service and Return Procedures

Details the process for obtaining warranty service, including RGA numbers and return requirements.

Warranty Voidability and Limitations

Explains conditions that void the warranty and general limitations of liability for defects.

System Warranty

Warranty Exclusions and Disclaimers

Specifies exclusions, disclaims implied warranties, and limits consequential damages.

Governing Law for Warranty Interpretation

States that California state law governs the interpretation and legal significance of the warranty document.

Axeon LP Series Specifications

General

Brand	Axeon
Model	LP Series
Category	Water Filtration Systems
Language	English