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Bad Boy OFF ROAD AMBUSH iS User Manual

Bad Boy OFF ROAD AMBUSH iS
156 pages
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640770-AB
REVISED JULY 2017ISSUED OCTOBER 2014
SERVICE PARTS MANUAL
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Bad Boy OFF ROAD AMBUSH iS Specifications

General IconGeneral
BrandBad Boy
ModelOFF ROAD AMBUSH iS
CategoryUtility Vehicle
LanguageEnglish

Summary

How to Use the Service Parts Manual

General Information

Overview of manual sections, warranty, and index.

Illustrated Parts Breakdown

Contains illustrations and parts lists for all vehicle systems.

Appendix

Lists specialty products and accessories.

Color Code for Body Components

Explains how part numbers denote body color codes.

Accelerator System

Accelerator Pedal Assembly

Details components of the accelerator pedal assembly and its parts.

Governor Assembly

Details components of the governor assembly and its parts.

Battery System

Battery System Components

Illustrates and lists parts for the vehicle's battery system.

Body Components

Body - Front

Details front body components and their part numbers.

Body - Mid

Details mid-body components and their part numbers.

Body - Rear

Details rear body components and their part numbers.

Brake System

Disc Brake Assembly

Illustrates and lists parts for the disc brake assembly.

Park Brake Lever Assembly

Details the park brake lever and its associated cables and parts.

Clutch System

Clutch Assemblies

Illustrates and lists parts for the primary and secondary clutch systems.

CVT Belt

Lists the part number for the Continuously Variable Transmission (CVT) belt.

Direction Selector

Electric Direction Selector Assembly

Illustrates and lists parts for the electric direction selector assembly.

Neutral Bracket Assembly

Details the neutral bracket with bushing assembly and its components.

Differential Lock

Differential Lock Pod and Cables

Illustrates and lists parts for the differential lock pod and cable system.

Electrical System

Main Harness and Power Components

Details the main harness, DC-DC converter, and related electrical components.

Controller and Motor Wiring

Illustrates wiring connections for the controller and motor.

Lighting and Dash Controls

Lists parts for headlights, taillights, and dashboard controls.

Engine System

Subaru Engine EH722 Components

Illustrates and lists main components of the Subaru EH722 engine.

Engine Muffler System

Details the exhaust manifold, muffler, and related mounting parts.

Front Axle

Front Axle Components

Illustrates and lists parts for the front independent differential and axle.

Front Suspension and Steering

Steering Rack and Control Arms

Illustrates and lists parts for the steering rack and control arm assemblies.

Front Strut Assemblies

Details front strut assemblies, bearings, and related suspension parts.

Steering Column Assembly

Illustrates and lists parts for the steering column and wheel.

Fuel System

Fuel Tank Assemblies

Illustrates and lists parts for early and late production fuel tank assemblies.

Motor System

72V Motor and Speed Sensor

Details the 72V motor, its cover, and the speed sensor kit.

Operator Protection System (OPS)

OPS Upper and Bottom Kits

Illustrates and lists parts for the operator protection system upper and bottom sections.

OPS Accessory Hardware

Details accessory hardware kits for the operator protection system.

Rear Axle

Rear Axle Components

Illustrates and lists parts for the manual independent rear differential.

Rear Suspension

Rear Strut Assemblies

Details rear strut assemblies, bearings, and related suspension parts.

Tie Rod and A-Arm Assemblies

Illustrates and lists parts for tie rod assemblies and A-arms.

Sway Bar Components

Details sway bar, bushings, brackets, and link assembly parts.

Seating System

Seat Bottom and Back Assemblies

Illustrates and lists parts for seat bottom and back assemblies.

Flip Seat Bottom and Backrest

Details flip seat bottom and backrest assemblies and their components.

Seat Belt and Latch Hardware

Lists parts for seat belt retractors, latches, and related hardware.

Truckbed Components

Plastic Bed Assembly and Latch

Illustrates and lists parts for the plastic bed assembly and latch mechanism.

Weather Protection

Windshield Kits

Details full and split windshield kits and their hardware.

Top Kit and Canopy Hardware

Lists parts for the Bad Boy top kit and canopy hardware.

Wheels and Tires

Wheel and Tire Assemblies

Illustrates and lists various wheel and tire assembly options.

Wheel Caps and Lug Nuts

Details wheel caps and lug nuts for wheel assemblies.

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