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Bad Boy ZT 2600 User Manual

Bad Boy ZT 2600
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ZERO-TURN MOWER
OWNER’S, SERVICE & PARTS MANUAL
For additional information, please see us at
www.badboymowers.com
Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501
(870) 698-0090
ZT
MODEL
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Bad Boy ZT 2600 Specifications

General IconGeneral
BrandBad Boy
ModelZT 2600
CategoryLawn Mower
LanguageEnglish

Summary

Basic Information

Warranty Registration

Process for validating the mower's warranty by completing and signing the registration form.

Model and Serial Number Identification

Location and importance of model and serial numbers for warranty and parts ordering.

Parts and Service Acquisition

Information on obtaining genuine Bad Boy replacement parts and authorized service.

Mower Safety Guidelines

Safety Precautions Overview

Essential safety precautions to follow during operation and maintenance of the mower.

Mower Operation

Control Familiarization and Safe Operation

Guidance on understanding controls, practicing operation, and handling inclines/declines safely.

Mower Maintenance

Daily Maintenance Checks

Daily checks for engine oil, air filter, tire pressure, and blade inspection.

30-Hour Maintenance Schedule

Maintenance task for every 30 hours of usage: greasing the machine.

50-Hour Maintenance Schedule

Maintenance tasks for every 50 hours: changing oil, filters, and hydraulic fluid.

250-Hour Maintenance Schedule

Maintenance task for every 250 hours of usage: changing hydraulic fluid and filters.

Mower Storage and Transportation

Storage Guidelines

Recommendations for storing the mower in a covered area and fuel handling.

Transportation Guidelines

Procedures for securely loading and transporting the mower on a trailer.

Troubleshooting

Uneven Cutting Pattern Diagnosis

Tips to diagnose and fix an uneven cutting pattern and improve cut quality.

Mower Starting Issues

Troubleshooting steps for a mower that fails to start, checking battery, fuel, and spark plug.

Blade Engagement Problems

Steps to troubleshoot why the mower blades are not engaging when activated.

Recommended Fuel Type

Recommended fuel type and octane rating for the mower's engine.

Controls

Ignition Switch Operation

Description of the three-position ignition switch (off, run, start) and its operation.

Throttle Control Usage

Explanation of the throttle control lever for adjusting engine RPM.

Choke Control Function

How to use the choke control lever for starting the engine.

Control Levers (Drive Arms)

Explanation of how the control levers (drive arms) manage speed, direction, and steering.

Blade Engage Switch

How to use the switch to engage and disengage the mower blades.

Deck Lift Control

Operation of the deck lift control to raise and lower the mower deck.

Moving Inoperable Mower

Towing and Loading Procedures

Instructions on how to safely load an inoperable mower onto a trailer using a winch.

Engaging Neutral Position

How to engage the neutral position on ZT models using the neutral bypass levers.

Mower Weight Information

Information on the weight range of the Bad Boy ZT Series mowers.

Instrumentation

Electronic Hour Meter Function

Explanation of the electronic hour meter and its function in recording engine run time.

Mower Blade Maintenance

Blade Inspection and Care

Guidelines for checking, sharpening, handling, and maintaining mower blades safely.

Greasing the Bearings

Grease Type and Application Procedure

Procedure for greasing bearings, including grease type, fitting cleaning, and application.

How to Choose the Right Blade

Standard Mowing Blade Description

Description of standard mowing blades (2-in-1) designed for cutting and discharging clippings.

Mulching Blade Description

Description of mulching blades (3-in-1) designed for mulching, discharging, and bagging.

Blade Selection and Aftermarket Advice

Advice on selecting blades for desired cutting performance and considerations for aftermarket blades.

Service Section: Hydrostatic System

Hydro Overflow Tank and Oil

Location and type of oil for the hydro overflow tank and system.

Transaxle Service Procedure

Procedure for servicing sealed transaxle units, including filter replacement and oil changes.

Filling the Hydro System

Method for filling the hydro system via check plugs and the hydro overflow tank.

Bleeding Air from Hydro System

Procedure for bleeding air from the hydro system after filling with oil, using bypass levers.

Service Section: Drive Belt

Pump Belt Tensioner Adjustment

Location and adjustment of the pump belt tensioner for proper belt tension.

Service Section: Engine

Engine Oil and Filter Change

Recommendations for engine oil type, capacity, and recommended change intervals.

Fuel Filter Replacement

Location and replacement procedure for the fuel filter.

Air Cleaner Inspection and Cleaning

Procedure for inspecting and cleaning the air cleaner, with emphasis on dusty conditions.

Clutch Bolt Torque Specification

Recommended torque specification for the clutch bolt and re-torquing advice.

Service Section: Electrical System

Main Fuse Location

Location of the 25 amp main fuse on different mower models.

Wiring Harness Ground Cable Check

Checking the condition and connection of the wiring harness ground cable.

Relay Connections Inspection

Checking the condition and connection of relays located under the seat.

Charging Wire Voltage Check

How to check the charging wire voltage from the alternator at full throttle.

Service Section: Frame

Front Fork Castle Nut Torque

Torque specification for the front fork castle nut and proper installation of the cotter pin.

Rear Wheel Lug Torque

Torque specification for rear wheel lugs and re-torquing advice.

Front Wheel and Caster Bearing Greasing

Greasing points for front wheel and front caster bearing housings.

Actuator Bar Pillow Block Greasing

Greasing points for actuator bar pillow blocks located under the fuel tanks.

Service Section: Cutting Deck

Pump Belt Tensioner Greasing

Greasing the pivot point of the pump belt tensioner.

Deck Belt Tensioner Greasing

Greasing the pivot point of the deck belt tensioner.

Control Arm Block Greasing

Greasing points for the control arm blocks.

Cutting Deck Removal and Leveling

Procedure for removing the deck belt and checking/adjusting deck level.

Deck Pitch and Spring Tension Adjustments

Adjusting deck pitch using turnbuckles and setting critical deck spring tension.

Blade Condition and Replacement

Importance of blade condition, replacement, and safe blade changing procedures.

Mowing Tips

Mowing Techniques and Grass Health

Tips on mowing patterns, grass height, avoiding scalping, and mowing conditions.

Clipping Management and Thatch

Guidance on mowing frequency, grass clipping decomposition, and thatch buildup.

Blade Sharpness and Seasonal Prep

Importance of sharp blades and using fuel stabilizer for seasonal storage.

Leaf Blade Condition Examples

Visual examples of leaf blade conditions after mowing with sharp and dull blades.

Bagging vs. Mulching Clippings

Information on the benefits of grass clippings and advice on bagging vs. mulching.

Seat and Tanks

Seat Assembly Components

List and identification of parts related to the seat assembly, including safety switches.

Tank Components

List and identification of parts related to the fuel tanks and fuel gauge.

Control Components Identification

Identification of ignition, PTO engager, deck lift, brake, choke, and throttle components.

ZT Transaxle Components

Axle and Wheel Assembly

Identification of left and right axles, and tire and wheel assemblies.

Transaxle Mounting and Support

Identification of transaxle spacers, crossover brake bracket, and transaxle support.

Brake and Filter Components

Identification of brake cable, fittings, and transaxle filter.

Front Wheel and Spindle

Tire and Wheel Components

Identification of tire and wheel assemblies, tires, and wheel nuts.

Spindle and Bearing Components

Identification of bearings, seals, races, dust covers, wheel spacers, and spindle assembly.

Fasteners and Adjustments

Identification of bolts, nuts, and castle nuts used in the front wheel and spindle assembly.

Actuator Bar Assembly

Actuator Bar and Hanger Components

Identification of the actuator bar, deck hanger assembly, and associated hardware.

Belt Tensioning and Idler Components

Identification of spring tensioner, idler springs, pulleys, and brackets for belt tensioning.

Fasteners and Bushings

Identification of bushings, bolts, nuts, spacers, and washers for the assembly.

50" Deck Components

Deck Belt and Blades

Identification of the 50" deck belt and fusion blades.

Deck Structure and Rollers

Identification of the deck itself, anti-scalp rollers, and deck wheel assemblies.

Pulley and Spindle Components

Identification of spindles, spindle covers, and various pulleys used on the deck.

Deck Adjustment and Hanger Components

Identification of discharge chute hanger, turnbuckles, deck hanger chain assembly, and springs.

60" ZT/CZT Deck Components

Deck Belt and Blades

Identification of the 60" ZT/CZT deck belt and fusion blades.

Deck Structure and Rollers

Identification of the 60" deck, anti-scalp rollers, and deck wheel assemblies.

Pulley and Spindle Components

Identification of spindles, spindle covers, and various pulleys used on the deck.

Deck Adjustment and Hanger Components

Identification of discharge chute hangers, turnbuckles, deck hanger chain assembly, and springs.

Drive Levers

Drive Lever Assemblies

Identification of the left and right drive levers.

Drive Arm Housing and Bushings

Identification of drive arm lever housings, bushings, and washers.

Control Linkage and Springs

Identification of springs, ball joints, and drive rods for the drive lever system.

Safety Switch and Bracket

Identification of the electric safety switch and its mounting bracket.

ZT Battery Compartment

Battery Holder and Fasteners

Identification of battery holder, wing nuts, bolts, and washers.

Seat and Actuator Components

Identification of seat springs, bumpers, actuator, and quick release ball joint.

Hydraulic Tank and Solenoid

Identification of hydraulic tank, cap, solenoid, and drive rods.

26/27HP Briggs Engine

Engine/Clutch Components

Identification of the Briggs Intek engine, clutch, pulleys, oil filter, air filter, and fuel filter.

Exhaust System Components

Identification of the 26 HP exhaust and extension.

Fasteners and Valves

Identification of hex nuts, lock washers, bolts, and the oil drain valve.

27hp Kohler Engine & Clutch

Kohler Engine and Clutch

Identification of the 27HP Kohler Courage engine, clutch, and clutch pigtail.

Engine Accessories and Filters

Identification of Kohler oil filter, fuel filter, and air filter.

Engine Mounts and Exhaust

Identification of engine bolts, keyed shaft, pulley, and exhaust components.

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