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Bahco Saw User Manual

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Industrial Metalsawing
Bandsaw Blades
Global Precision

Table of Contents

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Bahco Saw Specifications

General IconGeneral
BrandBahco
ModelSaw
CategorySaw
LanguageEnglish

Summary

Introduction

Key Production Processes

Tooth Forming

High technology milling and grinding for precision tooth forming.

Setting

Computer controlled monitoring systems check every tooth for precision.

Heat Treatment

Advanced heat treatment processes ensure consistency and quality.

Service

Storage and Distribution

Modern distribution centres ensuring prompt and reliable deliveries.

Weld Centres

Strategically positioned global weld centres for fast delivery services.

Research and Development

Customer Support Service

Provides bandsaw cutting data program and specialist support.

Bandsaw Selection Guide

Metal Cutting Blades

Bandsaws designed for the greatest variety of metal cutting applications.

Non-Ferrous Cutting Blades

Bandsaws designed for non-ferrous materials like brass and aluminium.

Production Cutting Blades

Blades optimized for high productivity cutting of various workpieces.

Other Production/Special Purpose Cutting Blades

Blades for contour and special purpose cutting applications.

Multi-Purpose Cutting Blades

Blades suitable for a variety of multi-purpose cutting tasks.

Carbide Grit Blades

Carbide grit-edge blades for cutting ceramics, tyres, and hardened steel.

General Information

Band Length and Width

Understanding band length requirements and how band width is measured.

Types of Saw Tooth Set

Explanation of Raker set and Combo set for saw blades.

Bandsawing Facts and Fluids

Machine and Workpiece Checks

Essential checks for machine, workpiece, and running-in procedures.

Coolant/Cutting Fluid Importance

Proper use of coolant for lubrication, cooling, and chip removal.

Teeth Per Inch (TPI) Selection

Guide to selecting the correct TPI based on material and workpiece size.

Cutting Data and Band Speed

Feed Rate and Chip Formation

Optimizing feed rate based on chip formation for efficient cutting.

Band Speed Recommendations

Guidelines for selecting appropriate band speeds for different materials.

Tooth Pitch Selection for Solids

Solid Workpiece Tooth Pitch Guide

Diagram to help select the right tooth pitch for cutting solid workpieces.

Cutting Pipes and Profiles

Pipe and Profile Tooth Pitch Diagram

Diagram to find the right tooth pitch for cutting pipes and profiles.

Tooth Shape Guide

Metal Cutting Tooth Shapes

Overview of evenly pitched, variably pitched, and ground tooth shapes.

Non-Ferrous Cutting Tooth Shapes

Tooth shapes designed for cutting non-ferrous metals, wood, and plastics.

Production Cutting - 3851 SANDFLEX® Cobra™

3851 Cobra Product Specifications

Dimensions, teeth per inch, and product codes for Cobra blades.

Production Cutting - 3851 SANDFLEX® Cobra™ PSG™

3851 Cobra PSG Product Details

Specifications for Cobra PSG blades for difficult-to-cut materials.

Production Cutting - 3854 SANDFLEX® King CobraⓇ PHG™

3854 King Cobra PHG Product Details

Specifications for King Cobra PHG blades for difficult-to-cut materials.

Production Cutting - 3868 Carbide Triple Set® "Xtra"™

3868 Xtra Product Specifications

Details on Carbide Triple Set Xtra blades for abrasive materials.

Other Production/Special Purpose Cutting - 3851 SANDFLEX® Cobra™

3851 Cobra for Contour Cutting

Specifications for Cobra blades for contour and small workpiece cutting.

Other Production/Special Purpose Cutting - 3852 SANDFLEX® Die-Band™

3852 Die-Band Product Details

Specifications for Die-Band blades for contour sawing of tool and mould steels.

Other Production/Special Purpose Cutting - 3853 SANDFLEX® Fabricator™

3853 Fabricator Product Details

Specifications for Fabricator blades for bundle cutting of tubes and steel.

Multi-purpose Cutting - 3850 SANDFLEX® Dragon™

3850 Dragon Product Details

Specifications for Dragon blades for easy-to-cut steels and thin-walled tubes.

Multi-purpose Cutting - 3850 SANDFLEX® Portable Bandsaw Blades

3850 Portable Blades Product Details

Specifications for portable bandsaw blades for hand-held machines.

Multi-purpose Cutting - 3862 SANDFLEX® Compensator™

3862 Compensator Product Details

Specifications for Compensator blades for light machines with limited feed force.

Multi-purpose Cutting - 3856 SANDFLEX® Multi-cut™

3856 Multi-cut Product Details

Specifications for Multi-cut blades for various multi-purpose applications.

Non-ferrous Cutting - 3850 SANDFLEX® Dragon™

3850 Dragon for Horizontal Machines

Specifications for Dragon blades used on horizontal machines.

Non-ferrous Cutting - 3852 SANDFLEX® Die-Band™

3852 Die-Band for Vertical Machines

Specifications for Die-Band blades for vertical and contour cutting.

Non-ferrous Cutting - 3861 SANDFLEX® NFT™

3861 NFT Product Details

Specifications for economical bi-metal NF blades for non-ferrous cutting.

Non-ferrous Cutting - 3869 Carbide Triple Set®

3869 Carbide Triple Set Product Details

Carbide tipped blades with triple set for foundry and abrasive materials.

Carbide Grit - 3866 Multi-Grit

3866 Multi-Grit Product Details

Carbide grit-edge blades for ceramics, tyres, and hardened steel.

Sawing Aids - BandCalc™

BandCalc™ Software Overview

Software program for recommending blades and calculating cutting data.

Sawing Aids - Accessories

Bandsaw Tensionmeter

Tool for accurate measurement of correct blade tension.

Bandsaw Refractometer

Tool for checking proper coolant concentration.

Bandsaw Tachometer

Computerized tachometer to display actual band speed.

Troubleshooting Guide

Important Facts for Troubleshooting

Key facts related to machine, cutting data, blade, and workpiece issues.

Troubleshooting Band Breakage and Crooked Sawing

Common causes and solutions for band breakage and crooked sawing.

Troubleshooting - Detailed Causes

Tooth Breakage and Rough Surface Issues

Identifying causes for tooth breakage and rough surface finish.

Rapid Tooth Wear and Vibration Causes

Diagnosing rapid tooth wear, vibration, and band slips on the wheel.

Packaging Information

Loop Packaging Details

Packaging specifications for bimetal and carbide blades in loops.

Coil Packaging Specifications

Specifications for coil packaging of blades.

Order Form/Enquiry Form

Technical Support Information

Fields for providing technical details for support or orders.

Order Placement Details

Section for quantity, product, and length details for orders.

Bahco Contact Information

International Bahco Offices

List of Bahco contact details by country.

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