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Baileigh Industrial TN-250 User Manual

Baileigh Industrial TN-250
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OPERATOR’S MANUAL
TUBE AND PIPE NOTCHER
MODEL: TN-250
© 2015 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 06/2015
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
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Baileigh Industrial TN-250 Specifications

General IconGeneral
ModelTN-250
TypeTube and Pipe Notcher
Motor Power1 HP
Voltage110V
Hole Saw Capacity2-1/2"
Mild Steel Square Tube (Max)2.5 in

Summary

Thank You and Warranty Information

Inspection and Acceptance Policy

Details buyer's responsibility for inspecting goods within ten days of receipt and return procedures.

Product Specifications Policy

Outlines seller's right to change product designs and components for improvement without notice.

Limited Warranty Terms

Warrants goods are free from defects for twelve months, detailing conditions for service and repairs.

Warranty Exclusions and Limitations

Lists conditions not covered by warranty and limits seller's liability for damages or misuse.

Return Policy and Support

Summary of Return Policy

Details the conditions and procedures for returning purchased materials, including RGA requirements.

Customer Service and Technical Support

Provides contact details for sales, service, and technical assistance for product inquiries.

Introduction to the Manual

General Notes and Handling

Advises on inspecting equipment for damage, safe handling during loading/unloading, and proper maintenance.

Safety Instructions Overview

Safety Alert Symbols and Signal Words

Explains the safety alert symbol and signal words (DANGER, WARNING, CAUTION) for hazard communication.

Personal Safety Precautions

Eye and Hearing Protection

Advises wearing safety glasses and hearing protection to prevent injury from debris and noise.

Hazard Awareness

Warns about piercing points on rotating tools and entanglement hazards from loose clothing or jewelry.

General Safety Precautions

General Safety Rules

Emphasizes trained personnel, machine guards, clean workspace, and avoiding overload for safe operation.

Operating Safety Rules

Machine Operation Safety

Details rules for safe operation, including alertness, checking parts, work area, attire, and electrical safety.

Technical Specifications

Machine Specifications

Lists the notching capacity, angle adjustment, power requirements, and shipping dimensions for the TN-250.

Machine Features

Highlights key features such as solid steel construction, unique vise, and hardened shaft.

Technical Support Information

Provides contact details for technical support regarding machine setup, schematics, and parts.

Unpacking and Cleaning

Unpacking and Checking Contents

Instructions for unpacking the machine, checking all parts, and handling potential hazards.

Cleaning Procedures

Guidelines for cleaning the machine, advising against certain solvents and recommending protective coatings.

Installation Guidelines

Machine Placement Considerations

Factors to consider when choosing a suitable location for the machine, including weight and clearance.

Assembly and Set Up

Initial Assembly Steps

Instructions for installing the hand wheel and attaching the pivot block and indicator assembly.

Machine Operation

Basic Operation Steps

Guides on clamping the notcher, selecting a hole saw, and setting up for on-center notching.

Angle Notching Procedure

Instructions for setting the pivot arm to achieve desired angle notches and securing the bearing block.

Drill Setup for Notching

Details on chucking the drill onto the arbor and the importance of proper alignment and tightening.

Arbor Adapters and Notching Tips

Arbor Adapter Usage

Guidance on selecting the correct arbor to saw adapter for different hole saw sizes and manufacturers.

Advanced Notching Techniques

Tips for achieving optimal cut quality and saw life, including speed recommendations and angle notching.

Material Selection and Maintenance

Material Selection Guidelines

Criteria for selecting suitable materials, emphasizing cleanliness, surface smoothness, and consistency.

Lubrication and Maintenance

Instructions for periodic checks, fluid level maintenance, and replacement of worn parts.

Parts Identification

Parts Identification Drawing

Visual diagram illustrating the location and numbering of machine components.

Parts Identification List

A detailed list of all machine parts, including item numbers, part numbers, descriptions, and quantities.

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