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Baileigh RDB-250 User Manual

Baileigh RDB-250
63 pages
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OPERATOR’S MANUAL
ROTARY DRAW BENDER
MODEL: RDB-250
© 2015 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 03/2015
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Baileigh RDB-250 Specifications

General IconGeneral
BrandBaileigh
ModelRDB-250
CategoryPower Tool
LanguageEnglish

Summary

Thank You and Warranty

Inspection and Acceptance

Buyer's process for inspecting and accepting goods, including returns.

Specifications

Seller's right to make changes to product specifications.

Limited Warranty

Seller's warranty terms, exclusions, and limitations for the product.

Summary of Return Policy

Introduction

General Notes

Safety Instructions

Recognize Safety Information

Explains the safety alert symbol and the importance of following precautions.

Understand Signal Words

Defines DANGER, WARNING, and CAUTION signal words used for hazards.

Safety Precautions

Personal Protection (Eyes, Hearing)

Advises wearing safety glasses and hearing protection.

Mechanical Hazards (Crush, Pinch)

Warns about crush points in the die area and pinch points.

Specific Safety Hazards

Moving Objects and High Voltage

Keep clear of moving objects, hydraulic hose failure, and high voltage areas.

Operational Safety Rules

Workspace and Personal Safety

Maintain clean area, dress appropriately, use PPE.

Machine Operation Safety

Avoid overloading, forcing, use right tools, ensure proper setup.

Operational Safety Rules

Alertness and Condition

Stay alert, avoid alcohol/drugs, check for damage, observe conditions.

Electrical and Interlock Safety

Do not touch live parts, turn off power, grounding, and interlocks.

Visitor Safety

Keep visitors at a safe distance from the work area.

Technical Specifications

Technical Support

Unpacking and Checking Contents

Cleaning

Transporting and Lifting

Installation

Location and Site Preparation

Considerations for leveling, floor, working clearances, and power placement.

Assembly and Set Up

Getting to Know Your Machine

Component Identification

Identifies and describes the function of key machine components labeled A through N.

General Design Description

Electrical

Motor Specifications

Details the voltage, frequency, and current requirements for the machine's motor.

Connection Considerations

General electrical connection considerations and safety advice.

Electrical

Extension Cord Safety

Guidelines for selecting and using appropriate extension cords.

Plug Connection

Steps for properly connecting the machine's power plug.

Operation

Programmer Overview

Introduces the fully programmable touch screen interface for creating and saving bends.

Machine Start up and Homing

Steps for powering on the machine and its initial homing procedure.

Operation

Programmer Display and Key Functions

Explains the touch screen display layout and the function of various keys.

Operation

Main Menu Choices

Guides on navigating the main menu to run, view, or edit programs.

Operation

Edit a Program

Detailed steps for modifying existing bend programs.

Delete Program

Instructions on how to erase bend data for a selected program.

Creating a Program

Steps for creating new bend programs from scratch.

Operation

Creating a Program

Continued steps for naming, saving, and entering parameters for new programs.

Dry Running

Operation

Running a Program

Step-by-step guide to executing a programmed bend sequence.

Manual Bend

Manual Mode

How to perform bends to specific angles without programming.

Manual Bend

Full Manual Mode

Describes bending to any angle controlled solely by the operator.

Homing

OEM Screens and Bending More than 180 Degrees

OEM Screen Shots

Visual examples of various OEM screen displays.

OEM Screens

Understanding Springback

Material Selection

Die Selection and Installation

Material Layout

How to accurately lay out material for bending, including formulas and diagrams.

Material Insertion

Material Removal / Advancement

Pipe and Tube Bending Diagrams

Bending Glossary

Bending Suggestions

Aluminum Bending

Specific advice for bending aluminum, including lubrication and material types.

Heavy Wall DOM tubing

Suggestions for bending heavy wall DOM tubing to prevent slipping.

Bending With Square Dies

Square Tooling Setup

Step-by-step guide to setting up square tooling for bending operations.

Bending With Square Dies

Large Size Square

Tips for bending large square tubing, including counter die positioning.

Index Table Attachment (Optional Equipment)

Connection to Your Machine

Steps for connecting the indexing table to the bending machine.

Index Table Attachment (Optional Equipment)

Height Adjustment and Leveling

Guidance on adjusting the index table's height and ensuring it is level.

Material Layout

How to lay out material for use with the indexing table.

Operation

Instructions for operating the indexing table to set stops and make bends.

Index Table Layout Diagram (Optional Equipment)

Lubrication and Maintenance

Gear Box Oil

Specifics on the type and frequency of gear box oil changes.

Main Spindle Bearing

Instructions for lubricating the main spindle bearing.

Electrical Schematic

Electrical Components

Troubleshooting

Tables, Charts, & Diagrams

Table 1 Standard Pipe Sizes and Schedules

A chart detailing standard pipe sizes, OD, and wall thickness schedules.

Table 2 Die Color Code Chart

A chart explaining the color coding used for different die materials.

Tables, Charts, & Diagrams

Table 3 ARC LENGTH TABLE

A table providing constants for calculating arc lengths based on bend degrees.

Diagram 1

Diagram 2

Parts Diagram

Base Assembly Parts Diagram

An exploded view of the machine's base assembly components.

Parts Diagram

Control Box Parts Diagram

An exploded view of the components within the control box.

Parts Diagram

Drive Assembly Parts Diagram

An exploded view of the machine's drive assembly components.

Parts Diagram

Main Bending Assembly Parts Diagram

An exploded view of the main bending assembly components.

Parts List

Notes

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