Table of Contents
THANK YOU & WARRANTY .......................................................................................... 1
INTRODUCTION ............................................................................................................. 3
GENERAL NOTES .......................................................................................................... 3
SAFETY INSTRUCTIONS .............................................................................................. 4
SAFETY PRECAUTIONS ............................................................................................... 7
TECHNICAL SPECIFICATIONS ..................................................................................... 9
TECHNICAL SUPPORT ................................................................................................. 9
UNPACKING AND CHECKING CONTENTS ................................................................ 10
Cleaning .................................................................................................................... 10
TRANSPORTING AND LIFTING .................................................................................. 11
INSTALLATION ............................................................................................................. 11
ASSEMBLY AND SET UP ............................................................................................ 12
GETTING TO KNOW YOUR MACHINE ....................................................................... 13
GENERAL DESIGN DESCRIPTION ............................................................................. 14
ELECTRICAL ................................................................................................................ 15
Plug Connection ........................................................................................................ 16
OPERATION ................................................................................................................. 17
Programmer Overview ............................................................................................... 17
Machine Start up and Homing ................................................................................... 17
Programmer Display and Key Functions ................................................................... 18
Main Menu Choices ................................................................................................... 19
Edit a Program ........................................................................................................... 20
Delete Program ......................................................................................................... 20
Creating a Program ................................................................................................... 20
Dry Running............................................................................................................... 21
Running a Program ................................................................................................... 21
Manual Bend ............................................................................................................. 22
Homing ...................................................................................................................... 24
OEM Screens and Bending More than 180 Degrees ................................................. 25
OEM Screen Shots .................................................................................................... 26
UNDERSTANDING SPRINGBACK .............................................................................. 30
MATERIAL SELECTION ............................................................................................... 30
DIE SELECTION AND INSTALLATION ........................................................................ 31
Material Insertion ....................................................................................................... 33
Material Removal / Advancement .............................................................................. 35
PIPE AND TUBE BENDING DIAGRAMS ..................................................................... 36
BENDING GLOSSARY ................................................................................................. 37
BENDING SUGGESTIONS .......................................................................................... 38
Aluminum Bending .................................................................................................... 38
Heavy Wall DOM tubing ............................................................................................ 38
Bending With Square Dies ........................................................................................ 39
Square Tooling Setup ................................................................................................ 39