Baja Design XL 80 User Manual

Description:
Choose to take your off-road lighting to the next level with BD’s 9,500
lumen XL80. Similar to BD’s XL Pro model, the XL80 offers a 20%
dimming feature, a powder coated housing and an anodized bezel.
However, this is where the similarities end. The XL80 features a very
powerful LED for greater visibility and increased brightness. As always,
Baja Designs offers a 30 Day Satisfaction Guarantee, and Limited
Lifetime Warranty.
Baja Designs Features:
Satisfaction Guaranteed - 30 Day Money Back
Guarantee
Limited Lifetime Warranty - Complete Purchase
Protection
uService® - Replaceable Lenses And Optics
ClearView® - All The Light, Right Where You Need It
MoistureBlock™ - Waterproof, Rain Proof, Submersible
CopperDrive® - Only LED Driven At 100%
5000K Daylight - Less Driver Fatigue, Natural Color
Specifications:
Lumens: 9,500 Utilizing 4 Cree XHP50 LEDs
Candela: 213,605 (CD)
Weight: 2.45 lbs
Wattage/Amps: 80W / 5.79A
Dimensions: 4.43” x 3.65” x 4.43”
LED Life Expectancy: 49,930 Hours
Front Lens: Hard Coated Polycarbonate
Housing: Hard Anodize & Powder Coat
Bezel: Hard Anodize
Hardware & Bracket Material: Stainless Steel
Standards of Compliance:
MIL-STD-810G Certified - (Low Temperature Test, High
Temperature, Temperature & Humidity, Thermal Shock
Cycling, Dust, Random Vibration, Mechanical Shock, Low
Pressure, & Drip Box Water)
Exceeds MIL-STD810G (Mil-Spec Testing)
Built-In Overvoltage Protection
IP69k Certified – (Submersible to 9ft)
IK10 Compliant – (Mechanical Impact Testing)
Salt Spray Certified

Baja Design XL 80 Specifications

General

Wattage	80W
LEDs	4
Beam Pattern	Driving/Combo
Dimensions	4.43" x 3.65" x 4.43"
Weight	2.45 lbs
LED Lifespan	49, 930 hours
Lens Material	Hard Coated Polycarbonate
Lumens	9500
Housing Material	Cast Aluminum
Current Draw	6.66A @ 12V DC

Summary

Product Description

Key Features and Benefits

Details the XL80's 9,500 lumen output, 20% dimming, powder coated housing, anodized bezel, and Baja Designs guarantees.

Technical Specifications

Lumens, Candela, and Weight

Lists lumen output, candela, weight, wattage, dimensions, LED life expectancy, and material specifications.

Standards of Compliance

Details MIL-STD-810G certification, IP69k, IKIO compliance, and salt spray certification.

Product Variants and Specifications

XL80 Series Part Numbers

Lists part numbers for XL80 models, including beam patterns, size, lumens, and power.

XL-R 80 Series Part Numbers

Details part numbers for XL-R 80 models, specifying beam patterns, dimensions, lumen output, and power consumption.

Limited Lifetime Warranty

Warranty Coverage and Exclusions

Covers lifetime warranty for manufacturer defects, specific exclusions like batteries, and the process for returns and replacements.

Baja Designs Product Liability

Details Baja Designs' warranty on manufactured vs. resold products and clarifies liability for indirect or consequential damages.

Indemnification Clause

Customer Satisfaction Guarantee

Satisfaction Guarantee Exclusions

Items must be returned through the dealer and be in sellable condition; damaged products are excluded from the guarantee.

Connector Wiring Diagram

WeatherPak 3-Pin Connector Setup

Explains wiring for the 3-pin WeatherPak connector, including connections for power, ground, and optional dimming switches.

Dimming Mode Functionality

Describes how to use an optional toggle or push button switch to activate the 50% dimming mode and return to full power.

Moisture Block Technology

Work Scene Mounting Instructions

Mounting Hardware Details

Details the specific bolts, washers, and nuts required for mounting the XL 80 Work Scene configuration.

Lens Swap (uService) Instructions

Procedure for Lens Replacement

Step-by-step guide on how to replace lenses using Allen head bolts, o-rings, and proper bezel reinstallation.

Bezel Torque Specification

Specifies the correct torque (8 ft./lb.) and pattern ('criss-cross') for reinstalling the bezel after lens replacement.