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Baja BR250 Go-Kart User Manual

Baja BR250 Go-Kart
55 pages
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Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and
regulations pertaining to owning and operating an off-road vehicle.
Minimum Age Requirement 16
BR250/DN250 Go-Kart
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Go-Kart
OWNER’S MANUAL
REV. B
031109
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Baja BR250 Go-Kart Specifications

General IconGeneral
BrandBaja
ModelBR250 Go-Kart
CategoryUtility Vehicle
LanguageEnglish

Summary

Owner's Manual - General Information

Minimum Age Requirement

Specifies the minimum age for operating the go-kart.

Key Safety Information Overview

Highlights important safety information and the need for a helmet.

Product Warranty Details

Engine and Frame Warranty Terms

Details the 90-day warranty for the engine and frame.

Conditions Voiding Warranty

Lists conditions that will void the product warranty.

Customer Service Contact Information

Provides contact details for customer service inquiries.

Critical Safety Warnings

Manual as Permanent Vehicle Part

Emphasizes the manual as a permanent part of the vehicle.

California Proposition 65 Warning

States chemicals in exhaust known to cause cancer or reproductive harm.

FORWARD Section

Understanding Safety Symbols

Explains the meaning of WARNING and CAUTION symbols.

Guidelines for Manual Usage

Provides guidelines for reading and using the manual effectively.

User Notices - Hazard Awareness

Product Hazard and Safety Awareness

Warns that the off-road product is hazardous and not a toy.

Key Information Notations Explained

Explains WARNING, CAUTION, and NOTE notations used in the manual.

User Notices - Safe Operation Rules

Important Rules for Safe Operation

Lists critical rules for safe operation of the go-kart.

User Notices - Operational Safety

Operational Safety and Age Restrictions

Details operational safety, including throttle position and age restrictions.

User Notices - Personal Safety

Personal Safety Precautions

Advises on loose clothing, hair, and keeping body parts clear of moving parts.

User Notices - Maintenance & Storage Safety

Maintenance, Storage, and Operation Safety

Covers safety during repairs, storage, and operation under influence.

User Notices - Skills & Supervision

Skill Development and Supervision

Discusses operational skills, supervision requirements, and battery safety.

BR250/DN250 Go-Kart Components

Component Identification (Left View)

Identifies main components of the go-kart from the left side.

Component Identification (Right View)

Identifies main components of the go-kart from the right side.

Fuel and Oil Requirements

Fuel and Engine Oil Specifications

Specifies fuel type and provides engine oil viscosity chart.

Warning Labels - General Safety

General and Hazard Warning Labels

Covers general safety, hazard warnings, and seat belt requirements.

Warning Labels - Control Operation

Gear Shifting and Control Lever Labels

Illustrates labels for gear shifting and control levers.

Warning Labels - Operational Hazards

Hair, Clothing, Load Limit, Moving Parts Labels

Covers labels for hair/clothing, load limits, and moving parts hazards.

Control Panel and Ignition Switch

Control Panel Component Functions

Identifies and explains the functions of the control panel components.

Throttle, Brake, and Parking Controls

Pedal and Lever Operation

Explains the operation of the brake pedal, throttle pedal, and parking brake.

Seat Adjustment Procedure

Seat Adjustment Procedure and Safety

Details how to adjust the seat and associated safety precautions.

Riding Preparation and Area Rules

Pre-Ride Preparation and Area Rules

Advises on finding a practice area, legal riding, and environmental protection.

Pre-Ride Inspection

Pre-Ride Safety Checklist

Lists essential items to check before operating the go-kart.

Pre-Ride Inspection Warnings

Overloading, Modification, and Condition Warnings

Warns about hazards of overloading, improper modifications, and overall condition.

Safety Gear Recommendations

Essential Protective Gear

Stresses the importance of helmets, eye protection, and proper clothing.

Engine Break-In Procedure

Engine Break-in Procedures

Explains crucial break-in procedures for engine life and performance.

Drive Select Lever Operation

Gear Shifting and Adjustment

Details how to shift gears and adjust the drive select lever.

Carburetor Adjustment

Idle Speed Adjustment

Describes the process for adjusting the carburetor idle speed.

Chain and Shock Adjustment

Chain and Front Shock Adjustment

Explains how to adjust the drive chain and front shock absorber settings.

Maintenance Schedule

Periodic Maintenance Schedule

Provides a chart detailing maintenance tasks and their frequencies.

Maintenance Schedule Warnings

Maintenance Warnings and Part Quality

Warns about hazards of improper maintenance and stresses part quality.

Battery Installation - Initial Steps

Initial Battery Installation and Safety

Outlines initial battery installation procedures and safety precautions.

Battery Installation - Preparation

Preparing Battery with Electrolyte

Details the process of preparing the battery with electrolyte.

Battery Installation - Charging

Initial Battery Charging and Final Installation

Explains how to initially charge and install the battery.

Battery Replacement Procedure

Battery Replacement Procedure and Safety

Describes battery replacement steps and critical safety warnings.

Engine Oil Service

Checking and Replacing Engine Oil

Explains how to check and replace engine oil, including frequency.

Engine Oil Filter Service

Oil Filter Cleaning and Warnings

Describes how to clean the oil filter and related hazards.

Transmission Oil Service

Draining and Adding Transmission Oil

Explains procedures for draining and adding transmission oil.

Radiator Service

Filling and Draining Coolant

Details how to fill and drain the radiator with coolant.

Air Filter Service

Air Filter Removal and Cleaning

Describes how to remove and clean the air filter element.

Air Filter Hazards and Installation

Air Filter Hazards and Installation

Warns about operating without an air filter and potential damage from torn filters.

Tire Information

Tire Specifications and Air Pressure

Lists tire sizes and recommended air pressure.

Tire Installation and Repair

Tire Inflation, Installation, and Repair

Warns about tire inflation, installation, and explains tubeless tire repair.

Braking System

Brake System Maintenance and Wear

Emphasizes brake system maintenance, especially in harsh conditions.

Hydraulic Disk Brake Inspection

Brake Fluid, Hose, and Pad Inspection

Details inspection of brake calipers, hoses, fluid level, and pads.

Troubleshooting Guide

Engine Start Failure Diagnosis

Provides troubleshooting steps for when the engine fails to start.

Engine Power Loss Diagnosis

Offers solutions for engine stopping or power loss problems.

Ignition System Check

Spark Test and Engine Stalling

Explains spark test procedure and troubleshooting for engine stalling.

Vehicle Transport

Fuel Draining and Securing for Transport

Details fuel draining before transport and securing the vehicle.

Cleaning Procedure

Preparation and Washing Guidelines

Advises on washing the go-kart and preparing it for cleaning.

Washing Your Go-Kart

Washing Precautions and Post-Wash Checks

Provides washing instructions and post-cleaning inspection steps.

Storage Procedure

Vehicle, Fuel, and Tire Storage Steps

Outlines procedures for storing the vehicle, fuel, and tires.

Serial Number Location

Frame and Engine Serial Number Identification

Shows where to find the frame and engine serial numbers.

Wire Diagram

Electrical System Schematic

Presents the electrical system wiring diagram for the go-kart.

Vehicle Specifications

Vehicle Dimensions and Engine Specs

Lists overall dimensions, engine type, displacement, and power.

Capacities and Chassis Specs

Details fuel tank capacity, top speed, and brake system.

Emission Control System Warranty

Warranty Rights, Obligations, and Coverage

Explains warranty rights, owner responsibilities, and coverage details.

Emission Control System Warranty Exclusions

Exclusions, Limitations, and Liability

Details warranty exclusions, limitations, and distributor liability.

Baja Motorsports Contact Information

Company Address and Contact Details

Provides Baja Motorsports' address and contact phone numbers.