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Baja DB30 - Steering Fork Assembly Procedure; Install and Route Fork Assembly; Secure Fork Assembly with Bolt

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3
Steering Fork assembly
10mm X 165mm Front Fork Bolt
2. Attach fork assembly by inserting fork
bolt down through 1- large washer, 2- Top
fork bracket, 3- Beveled washer facing down,
4- Down tube, 5- Beveled washer facing up,
6- Bottom fork bracket, 7- large washer, 8-
lock nut provided.
Torque to 20 ft/lbs
Down Tube
10mm Lock Nut
Top Fork bracket
Beveled portion of
washer faces down
Beveled
Washer
Beveled portion of
washer faces up
Bottom Fork bracket
Large washer
Large washer
Beveled
Washer
1. Install fork assembly. Make sure throttle cable,
brake cable, and on/o switch wire are routed
correctly through front fork assembly. (See
photo for correct wire and cable placement)
Brake Cable
Throttle cableON/OFF Switch wire
Fork
Assembly

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