Baja WD400U - Chapter I General Description; Section 1 Special tools, instruments & meters

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Content
Content..................................................................................................................................................2
Chapter I General description...............................................................................................................5
Section 1 Special tools, instruments & meters.................................................................................... 6
(I) Special tools.........................................................................................................................7
Section 2 Identication code, label of model and engine No...............................................................8
Section 3 Points for attention in maintenance......................................................................................8
Section 4 Specication...................................................................................................................... 12
I. How to use conversion table of unit................................................................................... 12
(1) How to use conversion table............................................................................................ 12
(2) Denition of unit...............................................................................................................12
II. Basic specication.............................................................................................................13
III. ATV body......................................................................................................................... 15
IV. Electric system................................................................................................................. 16
V. Maintenance specication of engine................................................................................. 17
Section 5 Requirements for torque of fastener................................................................................... 20
(3) General torque specication............................................................................................ 22
Section 6 Lubrication point and type of lubricants............................................................................ 23
(I) ATV body......................................................................................................................... 23
(II) Engine............................................................................................................................. 24
Chapter II Maintenance and adjustment of vehicle............................................................................ 25
Section 1 Periodic maintenance/lubrication...................................................................................... 25
Section 2 Disassembly and assembly of cushion, fender and fuel tank............................................. 26
(I) Cushion...............................................................................................................................26
(II) Rear fender...................................................................................................................... 26
(III) Fuel tank.......................................................................................................................... 29
(IV) Front fender..................................................................................................................... 30
Section 3 Maintenance and adjustment of vehicle body.................................................................... 32
(I) Wear inspection of front and rear brake............................................................................ 32
(II) Adjustment of front brake..................................................................................................32
(III) Adjustment of free clearance of left lever and rear brake pedal.......................................33
(IV) Position adjustment of steering lever............................................................................. 35
(V) Lubricating oil level inspection of rear driving gearcase................................................. 35
(VI) Replacement of engine oil of rear driving gearcase....................................................... 36
(VII) Rubber sleeve inspection of rear wheel fork................................................................. 37
(VIII) Inspection of steering system....................................................................................... 37
(IX) Adjustment of toe-in of front wheel............................................................................... 38
(X) Inspection of front/rear shock absorber........................................................................... 39
(XI) Adjustment of rear shock absorber............................................................................... 39
(XII) Inspection of tire.......................................................................................................... 40
(XIII) Inspection of rim........................................................................................................ 41
Section 4 Maintenance and adjustment of electrical appliance......................................................... 42
(I) Inspection of battery......................................................................................................... 42
(II) Inspection of fuse............................................................................................................ 43
(III) Replacement of headlight lamp.......................................................................................44