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Baker Hughes 2000 Series User Manual

Baker Hughes 2000 Series
230 pages
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Level 4 Tier 1
Electrical Submersible Pumping Systems
Artificial Lift
907140 Rev. F
Effective Date: 01 Nov 2015
2000 / 4000 / 8000 Series Drives
6-, 12-, and 24- Pulse
ESP (6-Step) and FPWM
NEMA 1 & 4 Enclosure
Electrospeed Advantage Variable Speed Drive
Installation and Operations Manual

Table of Contents

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Baker Hughes 2000 Series Specifications

General IconGeneral
BrandBaker Hughes
Model2000 Series
CategoryInverter
LanguageEnglish

Summary

INTRODUCTION

FEATURES/FUNCTIONS BENEFITS

Lists the key features and benefits of the Electrospeed Advantage drive, covering connectivity, expandability, and operational advantages.

COMMISSIONING CHECKLIST

A step-by-step guide for the initial setup and testing of the variable speed drive.

SAFETY AND INSTALLATION

Covers essential safety recommendations, procedures, and installation guidelines for the drive.

SAFETY AND INSTALLATION

Safety Recommendation

Guidelines for safe installation and servicing by qualified electrical maintenance personnel.

Drive-specific Configuration

Details on NEMA 4 (IP56) and NEMA 1 (IP30) enclosure configurations available for the drive.

Electrical Disconnect Handle with Interlock and Override

Explanation of the interlock feature on the electrical disconnect handle allowing door opening during operation.

Safety Procedures

Procedures for safe operation inside cabinets, energy isolation, and capacitor discharge.

Shipping and Handling

Guidelines for securely fastening, immobilizing, and transporting the drive enclosure.

Storage

Recommendations for storing the drive to prevent damage from corrosive atmospheres or temperature extremes.

INSTALLATION

Location

Guidance on selecting appropriate installation locations for NEMA 1 and NEMA 4 enclosures, considering ventilation.

Initial Checks

Pre-installation checks for physical damage, packing materials, compatibility, and internal connections.

Power and Customer Interface Wiring

Instructions for power and control wiring, grounding, cable routing, and terminal connections.

Emergency Stop (Category Zero) Option Wiring

How to configure and use the category zero emergency stop option for de-energizing the drive.

IEEE Compliant Systems

Using 12 or 24-pulse converter configurations to minimize harmonic distortion on the power system.

System Control Circuit Boards

Overview of the two different system control circuit boards used in Advantage drives.

Graphic Display Basics

Keypad Switches

Explains the function of each keypad switch (START, STOP, Arrow Keys, ENTER, MENU) on the operator interface.

Keypad LEDs

Describes the meaning of the green, amber, and red panel lights indicating motor status.

Capacitive Keypad

Details the capacitive touch keypad operation, including a start/stop delay and temperature range.

Key Pad Lockout Switch

Explains the function of the key switch for disabling keypad operations.

Display LEDs and Panel Lights

Describes the two sets of indicator lights and their operational states.

Green, Amber and Red Display LEDs

Details the specific states indicated by the built-in green, amber, and red LEDs.

Optional External Red, Amber and Green Panel Lights

Explains how to connect and configure optional external panel lights for status annunciation.

Drive Operation Modes

Internal Hand/Internal Auto Mode Selection

Explains how the drive selects between internal Hand and Auto operational modes.

Hand/Off/Auto and Start Panel Mounted Switches (External HOA)

How to configure and use external HOA and Start switches for drive operation modes.

Manual Keypad Lockout (Man Kpad Lk)

How a manual keypad lockout shutdown is annunciated and cleared.

Parameter Editing and System Configuration

Displaying a Menu, Reading or Setpoint

How to navigate menus, view parameters, and interpret screen information.

Advantage Drive Display Conventions

Explains the symbols and graphics used in drive menus and screens for information conveyance.

Editing a Reading or Setpoint

Step-by-step guide on how to edit parameters using the drive's interface.

System Security

How to configure and use system security to guard against unauthorized set point editing.

System Time Clock

How the drive uses a battery-backed real-time clock for time-keeping and event stamping.

Utility Menu

Provides functions for managing status parameters, custom user screens, and screen captures.

Recording and Restoring a Drive's Configuration

How the drive uses USB flash drives to record and restore system configurations.

EASYSTART SETUP

Set Time

Verifies and adjusts the real-time clock settings for accurate event logging.

Set Language and Units

Selects the system language and measurement units (imperial/metric).

System Setup

Selects the input method for drive configuration, such as using an AutographPC File.

Site Information

Enters descriptive site names and optional notes for location identification.

Power System Voltage

Verifies or enters the detected power system voltage and frequency.

Motor Parameters

Enters motor parameters using manufacturer's nameplate ratings.

Cable Parameters

Enters downhole cable size, type, length, and well temperature.

Frequency Parameters

Sets operating frequency, high speed clamp, and low speed clamp limits.

Transformer parameters

Summarizes transformer parameters and allows editing of selected values.

Complete EasyStart

Finalizes the setup sequence or directs the user to the Easy I/O Setup.

EASY I/O SETUP

Analog Input Setups

Configures analog input devices, including signal type, scaling, and threshold alarms.

Digital Input Setups

Assists in configuring digital or status inputs to the drive, including alarm and lockout settings.

Digital Output Control

Configures internal signals or events to annunciate status via digital outputs, for alarms or shutdowns.

Onboard I/O

Onboard Digital Inputs

Describes the five status or digital inputs and their pin-out definitions.

Onboard Digital Outputs

Describes the five digital outputs, often used for panel lights, and their pin-out definitions.

Onboard Analog Inputs

Internal Analog Input 1

Accesses parameters for the 0-10 VDC or 4-20 mA signal applied to Analog Input Terminal 1.

Hi Thld Setup

Accesses parameters for a high threshold alarm on Analog Input 1.

Low Threshold Setup

Accesses parameters for a low threshold alarm on Analog Input 1.

THE ADVANTAGE DRIVE MENUS

Overview of Menu Structure

Provides a visual overview of the drive's menu organization and navigation.

Status Screen

The primary operator display for viewing drive parameters and status information.

Basic Setup

Gathers parameters needed to start up and run the drive, organized into five screens.

Drive Setup

Configures parameters for starting and running the drive, including frequency settings.

Load Setup

Parameters for operating in Torque Control mode, calculating motor and shaft RPM.

Site Setup

Enters descriptive site names and optional notes for location identification and protection settings.

Input Filter Setup

Accesses screens for configuring the optional Electrospeed Input Electrical Filter.

Features

Lists available software algorithms that can be enabled and utilized.

Starts

Controls automatic restart parameters, counters, and delay settings.

DATALOG AND HISTORY

Provides access to recorded history stored within the Advantage drive.

Compact Flash Card Datalogging

Accesses data logging functions using a non-volatile memory card for recording data.

Save Historical Data

Copies internal history databases to the CF card in CSV format for analysis.

Save/Load System Setups

Saves drive settings to a Compact Flash card for archiving or recreating configurations.

Load Setup From PC Card

Restores a previously saved setup or configuration from the CF Card.

USB Features

Allows transfer of software updates and historical data to and from the USB port.

Load Autograph PC File

Retrieves and utilizes configuration settings from a file created by Autograph PC software.

Load Configuration File

Reprograms drive parameters using settings stored on a USB mass storage device.

Site Information

Enters descriptive site names and optional notes for location identification.

Graphing

Gathers available graphing functions, including amp charts.

FAULTS AND ALARMS

Provides access to motor and drive protection features and alarm condition setups.

Overload

Protects the motor from excessive current draw by monitoring output current.

Underload

Protects the motor from insufficient current draw, often indicating low fluid volume.

Current Unbalance

Monitors three output currents and causes a shutdown if unbalance exceeds the user set threshold.

Input Ovrdvlt

Protects the drive from stresses resulting from excessive input voltage.

Input Undvlt

Detects and annunciates power supply problems related to undervoltage conditions.

Input Vunbal

Detects and annunciates power supply problems related to voltage unbalance.

Low Speed Trip

Protects the motor from operating below a user-selected frequency for longer than the specified time delay.

Temp Sensors

Provides access to parameters for temperature sensors built into the Advantage drive.

Telemetry Fail

Alarm for when a valid message is not received within associated time delays.

Alarm Setup

Enables or disables many alarm conditions within a single screen for user convenience.

USER CONFIG FUNCTION

Provides access to programmable functions, including control algorithms and user-defined alarms.

Output Frequency Control

Offers multiple modes of output speed control, such as Frequency Setpoint, Analog Follower, PID, and MaxPoint.

Analog Follower Mode

Varies output frequency based on analog input signal for proportional control between set limits.

Proportional/ Integral/ Derivative Mode

Varies output frequency to maintain a given feedback (analog input) signal using PID control.

MaxRateTM Gas Mitigation Software

Optional software algorithm to clear gas locks and manage drawdowns in challenging wells.

USER PROG BLOCK

Provides user access to execution control blocks for creating custom programmable logic functions.

Edit User Point

Accesses user database points for calculations and logical functions, allowing point ID editing.

User Defined Alarms

Provides access to eight configurable alarms for motor shutdown based on defined conditions.

Digital Output Control

Allows use of output relays to annunciate alarms or shutdowns, connecting to control systems or lamps.

Analog Output Control

Selects an analog input signal or source to drive an analog output on Expansion I/O Modules.

Custom Modbus Maps

Reorganizes data in widely separated address locations into contiguous blocks for SCADA/monitoring.

User PID Setup

Configures a closed-loop control system utilizing analog inputs and outputs for PID control.

CUSTOM USER SCREEN

Provides a user-configurable display screen by copying parameters from other screens.

SCADA AND SECURITY AND SYSTEM

Accesses system maintenance, security, and communication options within the Advantage drive.

SCADA Setup

Groups parameters controlling communications to external computer systems and telemetry devices.

Ethernet Setup

Provides access to configuration screens for the two Ethernet ports.

Centl Shutdown

System status variable annunciating SCADA or User PLC motor shutdown command.

Security

Accesses system security features of the Advantage drive, including password settings.

Set Time

Displays and allows resetting of the battery-backed real-time clock.

ANALOG SETUP AND DISPLAY

Displays input/output current, voltage, power, and accumulated power consumption.

Drive Input Current

Utilizes converter sections to minimize harmonic distortion, measuring phase B current.

Drive Input Volts

Displays input voltage measurements, considering filter effects.

Drive Input Power

Displays instantaneous power consumption of the drive.

Drive Output

Displays output AC voltage, current, kW, kVA, and power factor.

Transformer/Motor

Displays transformer output voltages and motor voltages based on drive settings.

INTERNAL AND EXTERNAL MODULES

Allows access to submenus for controlling setup parameters of Input/Output Modules.

Onboard I/O

Provides access to setup screens for built-in I/O (analog inputs, digital inputs/outputs).

Internal Analog Input 1

Accesses parameters for the 0-10 VDC or 4-20 mA signal applied to Analog Input Terminal 1.

Internal Analog Input 2

Accesses parameters for Analog Input 2, similar to Analog Input 1.

Internal Digital Input 1, 2, 3, 4 and 5

Accesses parameters related to digital status signals applied to terminals.

Internal Digital Output 1, 2, 3, 4 and 5

Permits user access to digital output relays configured as general purpose outputs.

Auxiliary I/O

Shows status of additional input/output ports available on the Advantage drive.

Expansion I/O Module 1

Accesses parameters related to installed expansion input/output modules.

CITIBus Module Status

Enables expansion modules and monitors CITIBus communication success rate.

Modules Status CITIBus Success Rate

Displays error, timeout, and CRC rates for all installed modules.

APPENDIX A: SPECIFICATIONS AND RATINGS

Lists the technical specifications and operational ratings for the Advantage VSD.

APPENDIX B: INSTALLATION/SERVICE RECORD

Provides a template for recording installation and service details of the VSD.

APPENDIX C: DATA LOGGING SPECIFICATIONS

Details historical logging capabilities common to Advantage Series VSDs.

APPENDIX D: PRODUCT CERTIFICATION

Lists standards met and certification marks for the Electrospeed Advantage™ Variable Speed Drive.

APPENDIX E: MULTIPLE CONVERTER / 24 PULSE DRIVES

Explains the 24 pulse input converter configuration for minimizing harmonic distortion.

APPENDIX F: FILTERED PWM OPERATION

Setup of Advantage VSDs with FPWM™ capability applied on Electrical Submersible Pumps.

APPENDIX G: MODEL DESIGNATION & VARIABLE TORQUE VSD RATINGS

Provides model designations and variable torque VSD ratings.

APPENDIX H: FUSE AND CABLE SIZING

Provides recommended cable sizing and input fuse information for NEMA 4/IP56 drives.

APPENDIX I: CONTROL SCHEMATIC DIAGRAMS

Illustrates control schematic diagrams for various Advantage drive series and configurations.

APPENDIX J: POWER SCHEMATIC DIAGRAMS

Provides power schematic diagrams for Advantage drive series, detailing component connections.

APPENDIX K: OUTLINE AND ANCHOR DIMENSIONAL DRAWINGS

Provides outline and anchor dimensional diagrams for various Advantage drive models.

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