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Baker Hughes
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8000 Series
Baker Hughes 8000 Series User Manual
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Level 4 Tier 1
Electrical Subm
ersible Pumping S
ystems
Artificial Lift
907140 Rev. F
Effective Date: 01 Nov
2015
2000 / 4000 / 8000
Series Drives
6-, 12-, and 24
- Pulse
ESP (6-S
tep) and FPWM
NEMA 1 & 4 Enclo
sure
Electrospeed
Advantage V
ariable Speed Drive
Installation and Operations Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
Table of Figures
9
Introduction
10
Features/Functions Benefits
11
Commissioning Checklist
12
Safety and Installation
13
Safety Recommendation
13
Personal Protective Equipment (PPE)
13
Drive-Specific Configuration
13
Electrical Disconnect Handle with Interlock and Override
13
Safety Procedures
14
Shipping and Handling
14
Storage
14
Installation
15
Location
15
Initial Checks
15
Power and Customer Interface Wiring
15
Emergency Stop (Category Zero) Option Wiring
16
Motor Temperature Sensing
16
IEEE Compliant Systems
16
System Control Circuit Boards
16
Graphic Display Basics
18
Keypad Switches
18
Keypad Leds
19
Capacitive Keypad
19
Key Pad Lockout Switch
20
Weatherproof Design
20
Display Leds and Panel Lights
20
Green, Amber and Red Display Leds
20
Optional External Red, Amber and Green Panel Lights
21
External Lights
22
External Light Mode: Vortex
23
External Light Mode: Kratos
23
External Light Mode: ICS EM
23
Start/Stop Display Unit Switches
23
Internal Hand/Internal Auto Mode Selection
24
Hand/Off/Auto and Start Panel Mounted Switches (External HOA)
25
Manual Keypad Lockout (man Kpad Lk)
26
Displaying a Menu, Reading or Setpoint
27
Advantage Drive Display Conventions
28
Editing a Reading or Setpoint
29
Auxiliary Restarts Parameter Enable
30
Alarm and Shutdown Indication
31
Lockout Condition
31
System Security
31
System Time Clock
32
Backlight Adjust (Brightness)/Software Revs
32
Pick Color Scheme
33
Citibus Diagnostics
33
Utility Menu
34
Add Parm to Status
34
Add to Custom User
34
Rename this Parameter
35
Log this Parameter
35
Active Alarm Screen
36
Recording and Restoring a Drive's Configuration
36
Easystart Setup
37
Set Time
37
Set Language and Units
37
System Setup
38
Autograph_Pc Setup
38
Easystart Setup Summary
38
Transformer Parameters
39
Easystart Final Summary
39
Complete Easystart
39
Easy Start Setup
40
Site Information
40
Application Type
40
Power System Voltage
41
Motor Parameters
41
Cable Parameters
41
Frequency Parameters
42
Easystart Setup Summary
42
Transformer Parameters
42
Complete Easystart
43
View Legacy Menus
43
Easy I/O Setup
43
Easy I/O Setup
44
Onboard Digital I/O
48
Onboard Digital Inputs
48
Onboard Digital Outputs
48
Onboard Analog Inputs
49
The Advantage Drive Menus
50
Overview of Menu Structure
50
Status Screen
51
Basic Setup
52
Drive Setup
52
Pwm Fltr Cfg
57
Filter Currents
58
Advanced Setup
59
Load Setup
61
Site Setup
64
Input Filter Setup
65
Features
67
Starts
70
Datalog and History
73
Shutdown History
73
Shutdown Detail
73
Event Records
74
Run History
74
Compact Flash Card Datalogging
77
Datalog Setup
78
Save Historical Data
79
Save/Load System Setups
80
Save Setup to PC Card
80
Load Setup from PC Card
81
Directory/File Functions
83
Advanced Information
83
USB Features
84
Get History
85
Load Software Update
86
Load Autograph PC File
88
Load Configuration File
90
Directory and File Functions
91
Graphing
92
Ø B Amp Chart
93
Site Information
92
Faults and Alarms
95
Overload
95
Underload
98
Current Unbalance
102
Aux Rstart Parm
103
Input Ovrvlt
104
Input Undvlt
105
Input Vunbal
107
Low Speed Trip
108
Temp Sensors
109
Heatsink 1
110
Heatsink 2
110
Heatsink 3
111
Heatsink 4
111
Inductor Temp
111
Ambient Temp
112
Auxiliary Temp
112
Telemetry Fail
112
Alarm Setup
115
User Config Function
116
Config Function Setup
116
Output Frequency Control
116
Frequency Setpoint Mode
117
Analog Follower Mode
118
Proportional/ Integral/ Derivative Mode
119
Maxpoint Control Mode
124
Maxrate TM Gas Mitigation Software
126
User Prog Block
130
Edit Prog Block
130
Edit User Point
132
User Defined Alarms
134
User Alarm 1
134
User Alarm 2 through 8
136
Digital Output Control
136
Digital Output Setup (Alarms)
137
Select Alarms
137
Digital Output Setup (Shutdowns)
137
Select Shutdowns
138
Digital Output Setup (List)
138
Digital Output Setup (View List)
138
Digital Output Setup (Reset)
139
Analog Output Control
139
Analog out Setup
139
Custom Modbus Maps
141
Custom Input Status
141
Custom Input Status Configuration
141
Custom Output Status Configuration
142
Custom Input Registers
142
Custom Output Registers
143
User PID Setup
143
Custom User Screen
146
Custom User Menu
146
SCADA and Security and System
147
System
147
Software Rev Num
149
SCADA Setup
151
RS 232 Setup
151
RS 232 Com Stats
154
RS 485 Setup
154
RS 485 Terminations and Fail Safe Biasing
156
RS 485 Com Stats
157
Ethernet Setup
157
ENET1 Com Stats
160
Centl Shutdown
160
Security
160
Set Time
161
Analog Setup and Display
162
Drive Input Current
162
Drive Input Volts
163
Drive Input Power
163
Drive Output
164
Transformer/Motor
165
Internal and External Modules
166
Onboard I/O
167
Internal Analog Input 1
167
High Threshold Setup
168
Low Threshold Setup
169
Internal Analog Input 2
170
Internal Digital Input 1, 2, 3, 4 and 5
171
Internal Digital Output 1, 2, 3, 4 and 5
172
Auxiliary I/O
172
Expansion I/O Module 1
173
Expansion I/O Module 2
173
Expansion I/O Module 3
173
Citibus Module Status
173
Module Status
174
Modules Status Citibus Success Rate
174
Appendix A: Specifications and Ratings
175
Appendix B: Installation/Service Record
176
Appendix C: Data Logging Specifications
177
Appendix D: Product Certification
179
Appendix E: Multiple Converter / 24 Pulse Drives
181
Appendix F: Filtered PWM Operation
183
Appendix G: Model Designation & Variable Torque VSD Ratings
186
Variable Torque VSD Ratings
187
Appendix H: Fuse and Cable Sizing
188
Appendix I: Control Schematic Diagrams
190
Figure 1: ADVANTAGE 2000/4000 NEMA 1 6-PULSE, 12-PULSE ALL STANDARD OPTIONS
190
Figure 2: ADVANTAGE 2000/4000 NEMA-1 6&12-PULSE CATEGORY 0 SHUT down & INPUT POWER
191
Figure 3: ADVANTAGE 2000/4000 NEMA 1 6-PULSE, 12-PULSE CENTINEL and WELL LIFT INTERFACE
192
Figure 4: VSD ADVANTAGE SERIES 2000 & 4000 N4 with ALL STANDARD OPTIONS
193
Figure 5: VSD ADVANTAGE SERIES 4000 HARSH ENVIRONMENT NEMA4 24 PULSE with ALL STANDARD
194
Figure 6: ADVANTAGE SERIES 2000 & 4000 N4 12P CURRENT SHARING
195
Figure 7: VSD ADVANTAGE SERIES 2000 & 4000 N4 CATEGORY ZERO SHUT down OPTION
196
Figure 8: VSD ADVANTAGE SERIES, 2000 & 4000 N4 DOWNHOLE INSTRUMENTATION OPTION
197
Figure 9: ADVANTAGE SERIES 2000 & 4000 N4 SCH/INTERCONNECT, PWM FILTER to DRIVE
198
Figure 10: ADVANTAGE VSD 8N4 6/12 & 24P, 4N4 24P ONLY with ALL STANDARD OPTIONS
199
Figure 11: ADVANTAGE 4000-24 PULSE and SERIES 8000 6/12P, 24 PULSE - CONVERTERS and CONTROL
200
Figure 12: ADVANTAGE 4000-24P & 8000 6/12/24 P CATEGORY '0' SHUTDOWN & POWER MONITORING
201
Figure 13: ADVANTAGE 4000-24P & 8000 6/12P, 24P DOWNHOLE INSTRUMENTATION: CENTINEL and WELL
202
Figure 14: ADVANTAGE 4000-24P and SERIES 8000 6/12P, 24 P FILTERED PWM OPTION
203
Appendix J: Power Schematic Diagrams
204
Figure 15: ADVANTAGE 2000/4000 NEMA1 6/12PULSE CONVERTER, CONTROL BOARD, POWER SUPPLY, COOLING FANS, INVERTER
204
Figure 16: ADVANTAGE 2000/4000 NEMA 1 DETAIL: 12-PULSE CONVERTER, 6/12 INPUT MONITORING, IGBT, SCR DIODE DC BUS
205
Figure 17: ADVANTAGE 2000/4000 NEMA 4 - 6/12PULSE CONVERTER, CONTROL BOARD, POWER SUPPLY, COOLING FANS, INVERTER
206
Figure 18: ADVANTAGE 2000/4000 NEMA4 DETAIL: 12 PULSE CONVERTER, 6 PULSE INPUT MONITORING, IGBT, SCR, DIODE, DC BUS
207
Figure 19: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 1 and INVERTER 1
208
Figure 20: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 2 and INVERTER 2
209
Figure 21: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONTROL BOARD, POWER SUPPLY, COOLING FANS
210
Figure 22: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: INVERTER BOARD CONNECTIONS
211
Figure 23: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER BOARD CONNECTIONS
212
Figure 24: ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: IGBT, SCR, DIODE, DC BUS
213
Figure 25 ADVANTAGE 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 1 & 2 and INVERTER 1
214
Figure 26 : ADVANTAGE 4000/ 8000 NEMA4 6/12 PULSE DETAIL: CONVERTER 3 & 4 and INVERTER 2
215
Figure 27: ADVANTAGE 4000/8000 NEMA4 24 PULSE CONTROL BOARD, POWER SUPPLY, COOLING FANS
216
Figure 28: ADVANTAGE 4000/ 8000 NEMA4 24 PULSE Detail: INVERTER BOARD CONNECTIONS
217
Figure 29: ADVANTAGE 4000/ 8000 NEMA4 24 PULSE DETAIL: CONVERTER BOARD CONNECTIONS
218
Figure 30: ADVANTAGE 4000/ 8000 NEMA4 24 PULSE DETAIL: IGBT, SCR, DIODE, DC BUS
219
Appendix K: Outline and Anchor Dimensional Drawings
220
Figure 31: ADVANTAGE 2000 NEMA 1: OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
220
Figure 32: ADVANTAGE 2000 NEMA 1: OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
221
Figure 33: ADVANTAGE 2000 NEMA 4: OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
222
Figure 34: ADVANTAGE 2000 NEMA 4 SERIES- PWM FILTER OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
223
Figure 35: ADVANTAGE 4000 NEMA 4 6/12P SERIES OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
224
Figure 36: ADVANTAGE 4000 NEMA4 24P SERIES HARSH ENVIRONMENT CABINET - OUTLINE & ANCHOR
225
Figure 37: ADVANTAGE 4000 NEMA 4 24P SERIES OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
226
Figure 38: ADVANTAGE 4000 NEMA 4 SERIES-PWM FILTER OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
227
Figure 39: ADVANTAGE 8000 NEMA 4 SERIES OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
228
Figure 40: ADVANTAGE 8000 NEMA 4 SERIES-PWM FILTER OUTLINE & ANCHOR DIMENSIONAL DIAGRAMS
229
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Baker Hughes 8000 Series Specifications
General
Brand
Baker Hughes
Model
8000 Series
Category
Inverter
Language
English
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