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Baker Hughes Masoneilan SVI3 User Manual
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Masoneilan
™
SVI
™
3 Digital Positioner
Advanced Performance
Instruction
Manual (Rev
. B)
Baker Hughes Data Classification: Public
2
Table of Contents
Default Chapter
2
Disclaimer
2
Copyright
2
Table of Contents
4
1 Safety Information and Documentation Standards
7
Safety Symbols
7
SVI3 Product Safety
7
About this Manual
12
Conventions Used in this Manual
12
Related Documentation for the SVI3
13
Masoneilan Help Contacts
13
2 Introduction
15
Overview
15
SVI3 Features
16
Physical and Operational Description
17
Principle of Operation
17
Main Electronics Module
18
Pneumatic Module
18
Optional Display Module with Pushbuttons
19
Options Module
19
Valvue Software
20
Valvue and SVI3 DTM Software
20
Masoneilan Software Download
20
Advanced and Online Diagnostics
20
3 SVI3 Installation and Set up
21
Physical Dimension and Weights
21
SVI3 Dimensions
21
Pre-Installation Guidelines
23
Installation Steps
23
Mounting the Positioner
25
Filter Regulator and Tubing
25
Mounting the SVI3 on Rotary Valves
25
Special Cases
30
Mounting the SVI3 on Reciprocating Valves
30
Connecting the Tubing and Air Supply
34
Air Supply Requirements
35
Installing an SVI3 in a Natural Gas Environment
35
Wiring the SVI3
36
Required Practices for Explosion Proof Installations
36
Wiring Guidelines
36
Connecting to the Control Loop
37
Wiring an Options Board
38
System Connections
43
Power up
47
Air to Open and Air to Close Actuators
47
Before Powering up
50
Powering up the SVI3
50
4 Using the Digital Interfaces
51
Overview
51
SVI3 DTM with Valvue
51
SVI3 DD for HART Communicators
51
Local Display and Pushbuttons
51
Configuring and Calibrating with SVI3 DTM with Valvue
52
Local Interfaces and Configurations
52
Pushbuttons
52
NAMUR Status
53
Pushbutton Locks and Configuration-Lock Jumper
54
Hardware Configuration Lock
55
Perform Smart Cal
55
NORMAL Operating Mode and MANUAL Mode Menus
56
VIEW DATA Menu
57
VIEW ERR Diagnostics Messages
58
Configure Menu
59
Calibration Menu
63
Adjust Input Signal Range
65
FAILSAFE Mode
66
Check-Out with SVI3 DD Using HART Communications
68
SVI3 DD Menu Structure
69
Run Auto Tune
70
Run Find Stops
70
Run Open Stop Adjustment
70
Run Diagnostics
70
View and Clear Faults
71
5 Maintenance and Troubleshooting
73
SVI3 Maintenance and Repair
73
Repair
73
Spare Parts
74
Internal Diagnostics
76
Device Status Diagnostics
76
6 Specifications and References
89
Physical and Operational Specifications
89
Storage
95
Protection
95
Handling
96
Disposal
96
SVI3 Model Numbering
97
Model and Features Comparison
99
7 Tuning and Advanced Usage
101
Adjusting Speed of Response
101
Notes on Aggressiveness
102
Troubleshooting Autotune
102
Tight Shutoff
104
Tight Shutoff Application to Protect from Seat Erosion
104
Tight Shutoff Application to High Pressure Liquid Letdown Valve Trim
104
Using SVI3 DTM Diagnostics
104
Online Valve Diagnostics
105
Continuous Diagnostics
111
Monitoring a Valve Bellows Seal
111
Critical Service, Cavitation Control Trim
111
Diagnostic Valve Tests
111
Determining an SVI Positioner Compliance Voltage in a Control System
111
Compliance Test Setup
112
HART Physical Layer Compliance of the Control System
113
Impedance Constraints
113
Noise Constraints
113
Capacitance Vs. Length of Cable for HART
114
HART Filter Requirements
114
Split Range Applications
114
Multiple Output Circuit Control System
115
Isolators
115
Supplemental Power Supply
117
Verify Wiring and Connections
117
HART Communications with Intrinsic Safety
118
Overview
118
HART Barrier Compliance
119
Output Channel Isolation
120
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Baker Hughes Masoneilan SVI3 Specifications
General
Brand
Baker Hughes
Model
Masoneilan SVI3
Category
Valve Positioners
Language
English
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