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Baker Hughes Masoneilan SVI3 User Manual

Baker Hughes Masoneilan SVI3
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Masoneilan
SVI
3 Digital Positioner
Advanced Performance
Instruction Manual (Rev. B)
Baker Hughes Data Classification: Public

Table of Contents

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Baker Hughes Masoneilan SVI3 Specifications

General IconGeneral
TypeDigital Valve Positioner
Input Signal4-20 mA
Output SignalPneumatic
Communication ProtocolHART
MaterialsAluminum, Stainless Steel
Supply Pressure20 to 100 psi
Operating Temperature-40 to 85°C (-40 to 185°F)
EnclosureIP66/NEMA 4X
MountingDirect mount to rotary or linear actuators

Summary

Safety Information and Documentation Standards

Safety Symbols

Defines WARNING, CAUTION, and NOTE symbols used for safety.

SVI3 Product Safety

Provides safety instructions for the SVI3 digital valve positioner.

About This Manual

Information on the purpose and conventions used in the SVI3 Instruction Manual.

Related Documentation for the SVI3

Lists other documentation and contacts for SVI3 related information.

Introduction

Overview

General description of the SVI3 digital valve positioner and its capabilities.

SVI3 Features

Lists the key features and capabilities of the SVI3 Digital Valve Positioner.

Physical and Operational Description

Details the physical housing and operational principles of the SVI3 positioner.

ValVue Software

Information on using ValVue software for setup, monitoring, and diagnostics.

Advanced and Online Diagnostics

Overview of the diagnostic capabilities offered by the SVI3.

SVI3 Installation and Set Up

Physical Dimension and Weights

Provides physical dimensions and weight specifications for the SVI3.

Pre-Installation Guidelines

Key guidelines to follow before starting the installation process.

Installation Steps

Outlines the procedures for installing the SVI3 positioner.

Mounting the Positioner

Instructions for mounting the SVI3 on rotary and reciprocating actuated valves.

Connecting the Tubing and Air Supply

Procedure for connecting pneumatic tubing and air supply to the SVI3.

Wiring the SVI3

Guidelines and practices for wiring the SVI3, including explosion-proof installations.

Connecting to the Control Loop

Instructions for connecting the SVI3 to the control loop wiring.

Wiring an Options Board

Procedure for wiring the optional SVI3 options board.

DI Connections

Details on making Digital Input (DI) connections to the SVI3.

Output Switches

Description of the SVI3's two digital output switches and their configuration.

Switch Settings

Information on configuring the digital output switches of the SVI3.

Remote Position Sensor Input Connections

Instructions for connecting a remote position sensor to the SVI3.

Retransmit Connections

Instructions for connecting the 4-20mA retransmit output.

1-5V Process variable Input Connections

Instructions for connecting a 1-5V process variable input.

System Connections

Guidelines for making system connections according to HART specifications.

Grounding Practices

Ensuring proper grounding for case and signal wiring connections.

Compliance Voltage in Single Drop Current Mode

Understanding compliance voltage requirements for system operation.

Power Up

Procedures and considerations for powering up the SVI3 positioner.

Air to Open and Air to Close Actuators

Configuration of actuators as Air-to-Open (ATO) or Air-to-Close (ATC).

Before Powering Up

Checks to perform before initial power-up of the SVI3.

Powering Up the SVI3

Step-by-step guide for powering up the SVI3 unit.

Using the Digital Interfaces

Overview

Introduction to the communication, configuration, and calibration interfaces.

SVI3 DTM with Valvue

Using ValVue software with SVI3 DTM for advanced control and diagnostics.

SVI3 DD for HART Communicators

Utilizing SVI3 Device Description files with HART communicators.

Local Display and Pushbuttons

Basic interface using the SVI3's local display and four pushbuttons.

Configuring and Calibrating with SVI3 DTM with Valvue

Detailed steps for configuring and calibrating the SVI3 using ValVue.

Local Interfaces and Configurations

Covers the optional local interface using LCD display and pushbuttons.

Pushbuttons

Functions of the four pushbuttons for navigating menus and adjusting values.

NAMUR Status

Understanding NAMUR NE 107 status signals for fault indication.

Pushbutton Locks and Configuration-Lock Jumper

Security features to lock pushbuttons and hardware configuration.

Hardware Configuration Lock

Using a jumper for hardware-based configuration security.

Perform Smart Cal

Procedure for initiating the Smart Cal single-button calibration.

NORMAL Operating Mode and MANUAL Mode Menus

Explanation of NORMAL and MANUAL operating modes and menu structures.

VIEW DATA Menu

Accessing and viewing configuration, calibration, and status information.

VIEW ERR Diagnostics Messages

Reading and clearing diagnostic error messages from the SVI3.

Clear Error Messages

Procedure for viewing and clearing fault codes and messages.

Positioner Fault Messages

List and explanation of fault codes that appear on the SVI3 display.

Return to Normal Operation

Steps to return the positioner to NORMAL operating mode.

Configure Menu

Accessing the menu for configuring SVI3 parameters.

Valve Characteristics

Configuring the relationship between input signal and valve position.

Pressure Units

Selecting display units for the actuator pressure sensor (PSI, BAR, KPA).

Tight Shutoff

Description of the Tight Shutoff performance feature.

Calibration Menu

Access to all calibration functions, including STOPS, TUNE, SIG LOW/HIGH.

Calibrating Travel Range using Find Stops

Procedure for calibrating the valve travel range using the Find Stops function.

Correct for Over Travel

Adjusting the reported 100% position to match nominal valve travel.

Tuning using Auto Tune

Procedure for automatically tuning the SVI3 for optimal valve response.

Adjust Input Signal Range

Setting the input signal range for full valve travel (SIG LO and SIG HI).

FAILSAFE Mode

Handling critical faults and restarting the valve from a failsafe condition.

Check-out with SVI3 DD using HART Communications

Performing checkout and calibration using HART communication.

SVI3 DD Menu Structure

Overview of the menu structure for HART communication.

Run Auto Tune

Procedure for running the Auto Tune function via HART.

Run Find Stops

Procedure for running the Find Stops calibration via HART.

Run Open Stop Adjustment

Procedure for adjusting open stop calibration via HART.

Run Diagnostics

Procedure for running diagnostic tests via HART.

View and Clear Faults

Viewing and clearing current and historical faults via HART.

Maintenance and Troubleshooting

SVI3 Maintenance and Repair

Overview of maintenance procedures and repair guidelines for the SVI3.

Repair

Instructions and requirements for performing repairs on the SVI3.

Spare Parts

List of available spare parts kits for the SVI3.

Internal Diagnostics

Information on the SVI3's internal self-diagnostics and hardware checks.

Device Status Diagnostics

Detailed list of faults, causes, and recommended actions for SVI3 diagnostics.

Specifications and References

Physical and Operational Specifications

Details the physical and operational specifications for the SVI3.

Storage

Guidelines for storing the SVI3 to prevent damage.

Protection

Information on the protective measures applied to the SVI3 during shipping.

Handling

Precautions and care to be taken when handling the SVI3 positioner.

Disposal

Instructions for the safe and environmentally sound disposal of the SVI3.

SVI3 Model Numbering

Explanation of how to interpret the SVI3 model number.

Model and Features Comparison

Compares models and features of SVI3 regarding diagnostic levels.

Tuning and Advanced Usage

Adjusting Speed of Response

Adjusting tuning parameters to control the speed of response.

Notes on Aggressiveness

Details on the Aggressiveness parameter and its effect on tuning.

Troubleshooting Autotune

Steps and tips for troubleshooting issues with the Autotune function.

Tight Shutoff

Description of the Tight Shutoff feature for preventing valve seat damage.

Using SVI3 DTM Diagnostics

Examples of using SVI3 DTM for advanced valve diagnostics.

Online Valve Diagnostics

Overview of the SVI3's online valve diagnostics suite for performance monitoring.

Valve Health (DTM)

Using the Valve Health tab in DTM for real-time KPI data access.

Historical Trend (DTM)

Using historical trend views in DTM for KPI analysis.

Alerts / Limits

Configuring alerts and limits for SVI3 KPIs to monitor performance.

Valve Health KPIs – Definitions and Use Cases

Definitions and use cases for various Valve Health Key Performance Indicators.

Determining an SVI Positioner Compliance Voltage in a Control System

Explains how to determine the necessary compliance voltage for SVI3.

Compliance Test Setup

Procedure and setup for testing compliance voltage requirements.

HART Physical Layer Compliance of the Control System

Requirements for HART compliant communication loops.

Split Range Applications

Configuration for split range applications supporting multiple valves.

Isolators

Using Intrinsic Safety Isolators for HART circuits in split range applications.

Supplemental Power Supply

Boosting DCS compliance voltage using a supplemental power supply.

Verify Wiring and Connections

Procedure to ensure SVI3 split range system is properly powered.

HART Communications with Intrinsic Safety

Wiring considerations for successful HART communication in hazardous areas.

HART Barrier Compliance

Ensuring intrinsic safety barriers are designed for HART signal transmission.

Output Channel Isolation

Considerations for signal circuit design regarding output channel isolation.

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